Lightning Audio 7532 manual Commissioning Radar Tank Gauge Dip table, Offset

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Commissioning

Radar Tank Gauge

Dip table

The dip table is used to correct the level readings of the 7500 RTG using independently taken hand dips. The dip table is used in particular to adapt the level gauge to the specific application conditions as mechanical offset and tank/stilling well design. Depending on national regulations, national inspectors will dip the tank at one to three levels during a calibration run and check the level readings.

Only one value pair must be entered into the dip table to correct the measurement

offset.

If a second value pair is entered into the dip table, the 7500 RTG accepts the corrected measured values identically for both value pairs. All other measured values are determined by linear extrapolation.

If you enter more than two value pairs, the system carries out a linear interpolation between adjacent value pairs. Outside these value pairs, extrapolation is also linear.

basic setup

history reset

dip table

alternatives

preferred choice:

hand dip and

immediate

offset correction in

semi-automatic mode

collect further hand dip data; if deviation from measurements

>4 mm and level change > 2 m: enter a new dip value into dip table using the semi-automaticmode

collect hand dip and

measurement data over full measurement range

evaluate collected data; enter characteristic value pairs into the dip table using the manual mode

L00-FMR53xxx-19-00-00-en-014

Figure 8: Alternative procedures to fill the dip table.

To collect and enter data into the dip table, two alternative procedures may be carried out. In order not to mix up measurement values corrected by the offset or linearization of the dip table with uncorrected measurement values, it is recommended to use the semi-automatic mode of the dip table to enter new data pairs. In this case, the first dip value should be entered immediately after the basic calibration. Further linearization points should be entered only after a level change of at least 2 m (see Figure 8:, preferred choice) and a deviation between the "uncorrected measurement value" and the hand dip value of at least 4mm.

If this procedure can not be followed, then NO value pair should be entered into the dip table after basic calibration. Measurement data and hand dip values should be collected over the full measurement range and be evaluated with regard to a good linear fit. Only then characteristic value pairs should be entered into the dip table using the "manual mode" (see Figure 8:, right side). If further linearization is needed, further hand dip values should be entered using only the "semi-automatic mode".

Note!

The offset should NOT be determined and entered within the close range of the antenna (conf. definition of the safety distance) or immediately in the range of the tank bottom, because within these ranges interferences of the radar signal may occur.

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Installation and Operations Manual

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Contents Radar Tank Gauge IOM027FVAE0804Installation and Operations Manual Brief operating instructionsRadar Tank Gauge ContrastTable of Contents Safety Instructions Installation, commissioning and operationOperational safety Designated use7532 Safety Instructions ReturnDevice certified for use in explosion hazardous area Explosion hazardous areaSafe area non-explosion hazardous area Direct voltageIdentification Device designationNameplate and Certification Plates 7532 IdentificationOrdering structure Identification Radar Tank GaugeOrdering structure 7532 RTG 7532 Output and operation Scope of delivery Certificates and approvalsRegistered trademarks CE mark, declaration of conformityQuick installation guide Mounting7532 Mounting Incoming acceptance, transport, storage Incoming acceptanceTransport StorageInstallation Conditions DimensionsEngineering tips Measuring conditionsBehaviour if measuring range is exceeded 7532 Mounting Measuring range Measuring range depending on product class for 7532 RTGMounting Radar Tank Gauge Blocking distance Blocking distanceInstallation instructions Installation in stilling wellMounting kit It is strongly recommended not to dismantle this antenna7532 RTG Turn housing Installation with Varec UNI flange Installation tips06-en-002 Pull off housing Mount Varec UNI flange Mounting with Sample hatch on stilling well AnsiPost-installation check Mounting with Pivoting elementWiring Quick wiring guide7532 Wiring Wiring Radar Tank Gauge 3 47532 Wiring Wiring with Tank Side Monitor Grounding single sided on Tank Side Monitor 4590 TSMConnecting the measuring unit Connection to Tank Side Monitor Hart connection with two Varec RN 221 NHart connection with other supplies Equipotential bonding Degree of protectionOvervoltage protector Post-connection checkOperation Quick operation guide7532 Operation Selection and configuration in Operation menu Operation Radar Tank GaugeSelection menus Typing in numerals and textGeneral structure of the operating menu Identifying the functionsDisplay and operating elements DisplayLiquid crystal display LCD Display symbols Symbols MeaningCalibration to regulatory standards disturbed Light emitting diodes LEDsCustody locking switch Key assignmentFunction of the keys Software reliabilityLocking of the configuration mode Local operationUnlock parameter 0A4 Hardware lockUnlocking of configuration mode Factory settings Reset User input reset 0A3333 = reset customer parameters 555 = History ResetDisplay and acknowledging error messages Type of errorAlarm Alarm / WarningHart communication Handheld unit DXRToF Tool operating program Operation Radar Tank Gauge Commuwin II-Operating Program ConnectionInterface Hardware Server Device list Page Switching on the measuring device CommissioningFunction check CommissioningBasic Setup Commissioning Radar Tank GaugeSetup 7532Commissioning Radar Tank Gauge Basic Setup with the VU Function group basic setupSelection Stilling wellCommissioning Radar Tank Gauge Function medium property Selection Unknown7532 Commissioning Function process cond Selection StandardCommissioning Radar Tank Gauge Function empty calibr Function full calibrFunction pipe diameter Function dist./ meas. valueDist. unknown Function range of mapping Function history reset Display dist./meas.valueMounting calibration with VU Function group mounting calibrFunction tank gauging Function auto-correctionFunction pipe diam. corr 7532 Commissioning Display custody mode 0A9 Active posActive neg Commissioning Radar Tank Gauge Dip table OffsetDisplay Table off Table onTable off Semi-automatic Clear tableView Function dip tableSelection New point Store pointCommissioning Radar Tank Gauge Delete point ReturnNext point Previous pointFunction plot settings 09A Envelope curve with VUFunction recording curve 09B Single curve orBasic Setup with the ToF Tool Basic Setup /57532 Commissioning Basic Setup /5 You can also specify the pipe diameter in this display Envelope curve with the ToF Tool User-specific applications operationMounting calibration with the ToF Tool Mounting calibration /27532 Commissioning Mounting calibration /2 Page Maintenance 7532 MaintenanceExterior cleaning ReplacementPage Accessories Page Troubleshooting Troubleshooting instructions7532 Troubleshooting Troubleshooting Radar Tank Gauge System error messages Code Description Possible cause RemedyCode Description Possible cause Remedy Application errors Error OutputLevel Loss of echoSpare parts 7532 RTG Spare parts 7532 RTG Modification nameplateTroubleshooting Radar Tank Gauge Housing T12 DisposalSoftware history Software changes Documentation changes DateTechnical data Technical data at a glance7532 Technical data Technical dataRadar Tank Gauge According to Oiml R85Operating conditions EnvironmentProcess conditions Human interface API American Petroleum InstituteXA 081F-A Supplementary DocumentationAppendix Operating menu Hart Display modul, ToF Tool7532 Appendix Appendix Radar Tank Gauge Dome ceiling Unknown StandardReturn to Group Selection Operating matrix Hart / Commuwin Operating Matrix Hart / Commuwin Description of functions Function and system design Measuring principleInput Equipment architecture Appendix Radar Tank Gauge OutputStand-alone 7532 Appendix On-site operation Remote operationSystem integration via Rackbus Integration into the Asset Management SystemCustody transfer mode 100 Installation and Operations ManualParticularities in approved operation Definition of terms101 102 Installation and Operations Manual Integrated on tank gauging systemIndex Radar Tank Gauge IndexIOM027FVAE0804 103 Quick wiring guide 7532 IOM027FVAE0804 105 Radar Tank Gauge Your offical representative

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