Multiquip manual V304 Maintenance

Page 27

Maintenance

Vibrating Shaft Bearings (50 hrs)

The double row of self-aligning ball bearings on the vibrator shaft are special bearings that are not available at the local bearing supply houses. Lubrication of these bearings is very important and should be lubricated after each 50 hours of operation. Rotate roller drum so that grease fittings are towards the lower front.

If it becomes necessary to tear down and reassemble the roller, remove wash out and repack bearing housing with specified grease. After cleaning and checking bearings, they should be lightly packed with the specified grease.

It is essential that no end thrust be applied to these bearings. On reassembly there should be approximately .060" (min) to .120" (max) end float on the vibrator shaft, which may reduce when the shaft reaches working temperature.The bearings must be a light slip fit on the shaft to insure axial freedom.

Hydrostatic Transmission Fluid (50 hrs)

Inspect the fluid level in the hydraulic fluid reservoir every 50 hours of operation, if low, fill with Mobil 300, GM Dextron B or Ford MZC-41A type hydraulic transmission fluid. Change hydraulic transmission fluid on a yearly basis.

Vibrator Clutch Assembly (100 hrs)

The clutch must be greased every 100 hours of operation. Stop the engine with clutch engaged to check V-belt tension. See "ensioning g the V-belts"

Engine and Vibratory Shaft Speed Check (100 hrs)

To check the engine and vibratory shaft speed the use of an "Vibra-Tak" tool will be required.

To check engine speed, place the bottom of the Vibra-Tak tool (knurled cap) on the engine shroud. Move sliding sleeve to a position where the maximum throw of wire reed is obtained. Take a reading from edge of sleeve and multiply reading by 1000.The result is the RPM's the engine is running at.

If the engine RPM speed is too fast or slow, consult the engine owner's manual on how to adjust the engine speed.

To check the vibrations per minute (vpm) of the roller shaft, place the bottom of the Vibra-Tak tool (knurled cap) on the roller drum while the vibrating clutch is engaged. Adjust and read tool as mentioned above.The vibratory shaft speed should be 4400 vpm.

V304 — MAINTENANCE

Scrapper Blades (Daily)

The scrappers blades should be cleaned daily after each use to prevent the build-up of dirt, mud, tar and any other foreign matter associated with pavement rolling. Use a high pressure water jet (500-1000 psi) and a strong brush to clean the scrapper blades.

V-30-4 Roller (Daily)

Clean the roller daily after each use. If using a pressurized hose keep the pressure between 500 and 1000 psi. Avoid using harsh chemicals, mild detergent soap will do. Avoid direct high water pressure to the engine, hoses and decals.

Water Tank (30 Days)

Drain and flush the water tank and spray bars every 30 days. When refilling the water tank, use only clean water.

Adjusting or Changing Travel V-Belt

1.Un-lock the hood retaining latch and lift the hood to gain access to theV-belts. To adjust the travel V-belt, loosen the four mounting screws on the reduction gearbox (Figure 33)

Figure 33.Travel and Vibratory V-Belts

2.Use the prypoint (Figure 33) to achieve correct amount ofV- belttension.Tightengearboxscrews,andcheckbelttension byverifyingtheamountofdeflectionwhenthebeltispressed midway between the two pulleys.This deflection should be approximately 3/4 of an inch (2 cm.)

V304 VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #8 (11/13/09) — PAGE 27

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Contents Model Proposition 65WARNING Page Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only V304 Safety Message Alert Symbols V304 Safety Message Alert Symbols Rules for Safe Operation General SafetyRules for Safe Operation Machine Safety Decals Operation and Safety DecalsEngine Specifications V304 Specifications30-4 Roller Dimensions Side View V304 DimensionsV304 Roller Dimensions Front View Roller Components V304 Roller ComponentsV304 Roller Components V304 Roller Components Initial Servicing V304 Engine ComponentsV304 General Information Operating on Slopes Tipping RolloversFuel V304 InspectionBefore Starting Engine Oil CheckWater Tank Gasoline CheckGearbox Lubrication Vibratory and Travel V-Belt TensionClogged Drive Belt Tension Handle Positions Initial Start-up Instructions Handle Bar AdjustmentThrottle Lever V304 Initial START-UPV304 Operation OperationFree Wheel Engagement Lever Vibratory Control Lever on Shut-Down Vibratory ControlV304 Maintenance Adjusting Control Rods Travel Control Rod Adjusting or Changing Vibratory V-BeltClutch and Engine Coupling Lubrication Points Zerk Fittings Clutch and Engine coupling LubricationRoller Storage V304 Preparation for Long -TERM StorageV304 Troubleshooting Roller Engine Troubleshooting V304 Troubleshooting EngineV304 Troubleshooting Engine Explanation of Code in Remarks Column To 3 Units V304 Suggested Spare PartsV304 Name Plate and Decals Decal Vibration ON/OFF Decal Safety InstructionsDecal Safety Chain Decal Water ValveV304 Cocoa MAT Assy PLATE, Front Scraper V304 Cocoa MAT Assy15 5 V304 Travel Linkage AssyPart Name V304 Vibratory Linkage Assy V304 Vibratory Linkage Assy V304 Handle Assy Screw SWITCH, KillCable ASSY. Kill Switch Cable ASSY. EngineV304 Chassis Assy Part Name QTY Remarks V304 Transport Hooks Assy WASHER, Lock 3/4 HOOK, HangerCARRYING, Hanger BRACKET, StrutV304 Pump Drive Assy KEY, Woodruff 1/8 X 1/2 TBD Screw WASHER, Lock 1/4WASHER, Flat Pulley PULLEY, TravelVibratory Drive Assy V304 Vibratory Drive AssyPULLEY, Drive Belt WASHER, Flat 1/4Clutch Assy SET Screw RING, SnapV304 Vibratory Roll Assy Part Name QTY V304 Battery Assy CABLE, Positive Battery BASE, Battery MountingCABLE, Negative Battery BatteryV304 Spray Assy BAR Assy ELBOW, ConnectorConnector FILTER, Y-CONNECTORV304 Transmission Assy Special CAP Screw Transmission Base BOXTransmission Cover BOX Spiral PINMinimum Order Special Expediting ServicePayment Terms Freight PolicyPage Canada HERE’S HOW to GET Help