Multiquip manual MVH-150D2 Enginetroubleshooting, Engine Troubleshooting

Page 22

MVH-150D2 — ENGINETROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.

TABLE 8. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Speed control lever is in "STOP" position?

Set speed control lever to "START" position.

 

 

 

 

No fuel reaching injection pump?

Add fuel. Check entire fuel system.

 

 

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

Fuel filter clogged?

Replace fuel filter and clean tank.

 

 

 

Engine will not start or start is

Faulty fuel supply line?

Replace or repair fuel line.

 

 

delayed, although engine can

Compression too low?

Check piston, cylinder and valves. Adjust or

be turned over.

repair per engine repair manual.

 

 

 

 

 

Fuel injector not working correctly?

Repair or replace injector in accordance with

 

engine repair manual.

 

 

 

 

 

 

Oil pressure too low?

Check engine oil pressure.

 

 

 

 

Low starting temperature limit exceeded

Comply with cold starting instructions and

 

proper oil viscosity.

 

 

 

 

 

 

 

Check whether clear (not turbid) fuel emerges

 

 

from the fuel line (detach from injection

 

Fuel separates has inadequate resistance to

pump). If the fuel is turbid or separated, warm

At low temperatures engine will

low temperatures?

up the engine or drain the complete fuel

not start.

 

supply system. Refuel with winter grade diesel

 

fuel.

 

 

 

 

 

 

Engine oil too thick?

Refill engine crankcase with correct type of oil

 

for winter environment.

 

 

 

 

 

 

Throttle lever in STOP position?

Reposition throttle lever to RUN position.

Engine fires but stops soon as

 

 

Fuel filter blocked?

Replace fuel filter.

starter is switched off.

 

 

 

Fuel supply blocked?

Check the entire fuel system.

 

 

 

Engine stops by itself during

Fuel tank empty?

Add fuel.

 

 

normal operation.

Fuel filter blocked?

Replace fuel filter.

 

 

 

 

 

Fuel tank empty?

Fill with No.2 diesel fuel.

 

 

 

 

Fuel filter clogged?

Replace fuel filter.

 

 

 

Low engine power, output and

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

speed.

 

 

Speed control lever does not remain in

See engine manual for corrective action.

 

 

selected position?

 

 

 

 

 

Engine oil level too full?

Correct engine oil level?

 

 

 

Low engine power output and

Air filter blocked?

Clean or replace air filter.

 

 

Incorrect valve clearances?

Adjust valves per engine specification.

low speed, black exhaust

smoke.

 

 

Malfunction at injector?

See engine manual.

 

 

 

 

PAGE 22 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)

Image 22
Contents Model MVH-150D2 Engine exhaust and some of its MVH-150D2 Proposition 65WARNINGPage MVH-150D2 -TABLE of Contents Best Deal! Order via Internet Dealers Only Order via Fax Dealers OnlyBeen developed to provide Always wear approved respiratory protection when requiredYou can be Injured if you do not follow these directions MVH-150D2 Safety Message Alert Symbols MVH-150D2 Rules for Safe Operation AlcoholLoading and Unloading Maintenance SafetyEmergencies MVH-150D2 Dimensions MVH-150D2 Reversible Plate Compactor DimensionsSpecifications Compactor MVH-150D2 SpecificationsMVH-150D2 General Information Tellus #46 or equivalent Grip to manuever the compactorFuel Cannister to gain access to filter elementMuffler Used to reduce noise and emissions Engine Oil Check MVH-150D2 InspectionBefore Starting Fuel CheckTo check theV-belt tension , remove upper belt cover MVH-150D2 InspectionBelt Check Vibrator Oil CheckStarting the Engine MVH-150D2 OperationOperation Normal Shut-Down Procedure WheneverthecompactorsvibraDaily Service MVH-150D2 MaintenanceInspection and Maintenance Service Tables Check for leakage of fuel or oilAir Filter Cleaning MVH-150D2 MaintenanceEngine Oil Replacement Checking and the V-BeltChecking and Replacing the Clutch 300 cc. Use ShellTellus Oil #46 or equivalentBreather plug Replacing the ClutchMVH-150D2 Enginetroubleshooting Engine TroubleshootingMVH-150D2 Plate Compactortroubleshooting QTY. Column NO. ColumnPart NO. Column Remarks ColumnMVH-150D2 Suggested Spare Parts MVH-150D2 Nameplate and Decals Name Plate and Decal AssyDecal MODEL/MVH150 MVH-150D2 Nameplate and DecalsName Plates Assy Decal CAUTION/ CombinationMVH-150D2 -VIBRATING Plate Assy Vibrating PlateOIL Gauge NUT M12WASHER, Lock M12 Packing 1/4, CUMVH-150D2 Body Assy Body AssyWASHER, Flat M10 BaseWASHER, Lock M10 Belt Cover PlateMVH-150D2 -VIBRATOR Assy Vibrator AssyRoller Bearing NJ307MC4 Connector PT, PF1/4Vibrating Case Rotary SHAFT, DriveMVH-150D2 Control Assy Control AssyConcial Spring Washer M16 HandleWASHER, FLAT, M16 WASHER, LOCK, M10MVH-150D2 Control Assy Throttle Lever Throttle BodyThrottle Gear SliderMVH-150D2 Hand Pump Assy Handle Pump AssyPiston CP, Pump Pump BodyCOVER, Hand Pump Control SHAFT, PumpYanmar L48V6 ENGINE- Cylinder Block Assy Cylinder Block AssyYanmar L48V6 Engine Cylinder Block Assy Yanmar L48V6 ENGINE- Cylinder Head Assy Cylinder Head AssyYanmar L48V6- Cylinder Head Assy Yanmar L48V6 ENGINE- AIR Cleaner Assy AIR CleanerLABEL, AIR Cleaner AIR Cleaner AssyGASKET, AIR Cleaner CASE, AIR CleanerYanmar L48V6 ENGINE- Muffler Assy Muffler AssyStud M 8X 18 Plated Muffler GasketBolt M6X14 Plated Exhaust DeflectorYanmar L48V6 ENGINE- Crankshaft and Camshaft Assy Crankshaft and Camshaft AssyYanmar L48V6 ENGINE- Crankshaft and Camshaft Assy Yanmar L48V6 ENGINE- Piston Assy Piston Ring SET OS=0.50 Piston Ring SET STDPiston Ring SET OS=0.25 Piston PINYanmar L48V6 ENGINE- LUB. OIL Pump and Governor Assy LUB. OIL Pump & Governor AssyYanmar L48V6 ENGINE- LUB. OIL Pump and Governor Assy Yanmar L48V6 ENGINE- Cooling and Starting Device Assy Cooling and Starting Device AssyBolt M 6X12 Plated Cooling & Starting Device AssyCylinder Cover Cooling FAN CaseYanmar L48V6 ENGINE- Fuel Injection Pump Assy Fuel Injection Pump AssyDelivery Valve Spring Fuel Injection Pump BodyValve ASSY. Delivery P. Delivery HolderYanmar L48V6 ENGINE- Fueltank & Fuel Line Assy Fuel Tank and Fuel Line AssyYanmar L48V6 Engine Fueltank and Fuel Line Assy Yanmar L48V6-TOOLS, Labels and Gaskets SET Assy TOOLS, Labels and Gasket SET AssyTOOLS, Labesl and Gasket SET Assy HOW to Start -E LabelAIR Cleaner Gasket AIR Cooled LabelPayment Terms Page Heres HOW to GET Help Your Local Dealer is