After riding your unit, be sure to clean any build up of mud, sand and dirt from the brake rotor skid plate. This will protect the rotor disc from rust and corrosion.
Purging Brake Lines
For the hydraulic brake system to operate safely, the brake system must be purged of air in the lines and reservoir.
To
To Fill the Reservoir
Remove the reservoir cover by removing the two cover bolts.
Fill the reservoir to 1/8” from top with
Caution: DO NOT allow dirt to fall into the reservoir.
Refold the cover gasket as shown in picture and replace cover and bolts
bleed the air will require two people to perform the following procedure.
1.Place a drain pan under the brake caliper to catch the fluid.
2.Open the bleeder valve ½ turn counter clockwise.
3.Press the brake pedal to expel air from the system.
4.While holding the brake pedal, close the bleeder valve.
5.Repeat steps 2 through 4 until the brake fluid coming from the bleeder valve is a solid stream without any air, then close the valve and replace rubber protection cap.
6.Test the brake system by pressing the pedal, the pedal should feel firm and stop without fading.
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