Sears 153333030 Operational Conditions, Condensation, Smoke/Odor, Strange Sounds, Smelly Water

Start Up Conditions

CONDENSATION

Whenever the water heater is filled with cold water, a cer- tain amount of condensation will form while the burner is

on. A water heater may appear to be leaking when in fact

the water is condensation. This usually happens when:

a. When a new water heater is filled with cold water for the first time.

b When gas burns and water vapor is produced in water heaters, particularly high efficiency models where flue temperatures are lower.

c When you use large amounts of hot water in a short time and the refill water is very cold.

Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fal[ onto the burner or other hot surfaces to produce

a "sizzling" or "frying" noise

Excessive condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting out the pilot.

Because of the suddenness and amount of water, conden-

sation water may be diagnosed as a "tank leak". After the water in the tank. warms up (about I-2 hours), the condi-

tion should disappear_

Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensa- tion. The water heater must be sized properly to meet the family's demands for hot water including dishwashers, washing machines and shower heads

Excessive condensation may be noticed during the winter

and early spring monti_s when incoming water tempera- tures are at their lowesL

Good venting is essential for a gas fired water heater to operate properly as well as to carry away products of combustion and water vapor

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, and will disappear in a short whiles

THERMAL EXPANSION

Water supply systems may, because of high line pressure, frequent cut-offs, the effects of water hammer and others,

..... ha_,,ei_stalied de_i_es such as p're_u?ei-ecrdcihg"valves,

check valves, back flow preventers, etc_.to control these types of problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed, As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point of the water heater'stemperature-pres- sure relief valve is reached, the valve will relieve the excess pressure ]'hetemperature-pressure relief valve is not intended for the constant relief of thermal expansion° This is an unacceptable condition and must be corrected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion tank to relieve the pressure built by thermal expansion in the water system. Expansion tanks are available for ordering through the Sears Service Center.

Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in control-

ling these situations

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent harmfu I or dangerous conditions

Condensation causes sizzling and popping with the burn-

er area during heating and cooling periods and should be considered normal See"Condensation" section

Operational Conditions

SMELLY WATER

In each water heater there is installed at ]east one anode

rod (see parts section) for corrosion protection of the tank, Certain water conditions will cause a reaction between

this rod and the water The most common complaint asso- ciated with the anode rod is one of a "rotten egg smell".

This odor is derived from hydrogen sulfide gas dissolved in the water, The smell is the result of four factors which

must all be present for the odor to develop:

a a concentration of sulfate in the supply water_. b little or no dissolved oxygen in the water

c_ a sulfate reducing bacteria within the water heater, (This harmless bacteria is non-toxic to humans.)

d an excess of active hydrogen in the tank This is

caused by the corrosion protective action of the anode

Smelly water may be eliminated-or reduced in-some .....

water heater models by replacing the anode(s) with one of

less active material, and then chlorinating the water heater tank and all hot water lines, Contact the local Sears

Service Center for further information concerning an Anode Replacement Kit #9001453 and this Chlorinatic_ Treatment,

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