Page 5 of 9Star Trac Product Support
Installation of the Handlebar Pop Pin
1)Insert the pop pin into the front of the bike frame.
2)
3)Using a wrench tighten the pop pin assembly.
Assembly and Installation of the Handlebar and Post
NXT Only
4)Positioning the handlebar post with the numbers 1 on top and insert the handlebar into the handlebar sleeve locking it at number 4.
5)Slide the handlebar onto the handlebar post insert with the water bottle holders facing forward and align the three screw holes.
6)Insert the socket head set screw into the handlebar but do not tighten at this time.
7)Insert the 2 flat head screws into the handlebar but do not tighten at this time.
8)Check for proper alignment then tighten the 2 flat head screws using a 5mm hex wrench to 60 inch pounds.
9)Tighten the set screw to 60 inch pounds using a 4mm hex wrench.
10)Slide the handlebar post into the frame making sure the holes face the front of the bike.
11)Allow the post to go into the frame all the way in to level 1 and align the pop pin so it snaps into the hole then tighten the pop pin and test for steadiness.
12)Loosen the pop pin and raise the handlebar to its highest position number 10 and tighten the pop pin and test for steadiness.
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