Apollo Radius manual Steering System, Handlebar Stem

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STEERING SYSTEM

Handlebar Stem

Usually the standard handlebar stem is secured into the steering column by the binder bolt and expander wedge. These bind with the inside of the fork, steerer tube when tightened. The stem may also clamp onto an unthreaded fork steerer, as is the case with the 'Ahead Set' system.

Note: The handlebar height can be altered to suit the rider’s preference.

Stem Bolt

Head Set

Maximum Height/

 

 

Minimum Insertion Mark

 

Expander Bolt

 

Wedge

 

Head Tube

BMX Handlebar Assembly

To remove a standard stem, the expander bolt needs to be loosened two or three turns, and then tapped to free the wedge inside. Servicing involves applying a thin film of grease to the part after it has been wiped clean. Also lubricate the wedge that will be inserted into the frame.

NOTE: These same adjusting principles cannot be applied to the ‘Ahead Set’ headstem system.

Etched on the stem is a mark about 65mm up from the bottom with the words “max. height” or “minimum insertion”. Never ride a bicycle if the stem has been raised so that the minimum insertion / max. height line can be seen.

The front brake cable is routed through a hole in the front of the stem on some MTB bikes.

Adjusting the height on this type of stem means you will need to re-adjust the front brake.

Check that the suspension is intact and operating properly on bicycles equipped with a suspension type handlebar stem.

Handlebar Clamp Bolts

 

 

Handlebar Binder Bolt

Stem bolt

 

Stem bolt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum Height/

 

 

 

Maximum Height/

 

Minimum Insertion Mark

 

 

 

Minimum Insertion Mark

Expander Bolt Wedge

 

 

Expander Bolt Wedge

MTB Handlebar Stem

 

 

BMX Handlebar Stem

35

Updated 23/05/07

RAOM0507

Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469

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Contents Page Page Congratulations Comprehensive Maintenance Warranty Inside Front CoverBefore You Ride Pages 8 Contact Addresses Back CoverCorrect Frame Size Schedule Service ChecklistRiding Position Schedule LubricationIdentifacation Gear Control Cable Chainwheel Crash Pad Handlebar Stem Handlebar Grip Brake Control Cable Frame Size Part 3 Before YOU RideApprox Wheel Suggested Saddle Height Riding PositionUpdated 23/05/07 RAOM0507 Safety Checklist Updated 23/05/07 RAOM0507 Helmets Riding Safely Charge batteries if battery powered lights Try to avoid where possibleAre to be used. Check wiring connections For dynamo powered lightsUpdated 23/05/07 RAOM0507 Derailleur Gears Derailleur gears are the most common type Gears HOW to OperateTo the rider Hand Grip Shifters Below Bar Shifters Dual Control ShiftersRecommended Chainwheel/Rear Sprocket Gear Combinations Left Rapid Fire Shifters Bicycle Care Part 4 Bicycle Care & ServicingHigh Security using a U Lock Frequency Component Lubricate How to Lubricate Frequency Task Reference Schedule 2 Service ChecklistComponent Torque Wheels and Tyres Part 5 Comprehensive MaintenanceBMX MTB Updated 23/05/07 RAOM0507 RAOM0507 Correct Quick Release Axle Setting Hub Lubrication To properly re-adjust the bearing conesTake the wheel out of the frame Hub to expose the ball bearingsHow To Repair a Flat Tyre Schraeder is a registered Trademark Steering System Fork Rear wheel hub Single Allen key or hexagonal boltBicycle Suspension ‘Ahead Set’ Type Assemblies Headset InspectionUpdated 23/05/07 RAOM0507 Rotor Headset Inspection Saddle and Seat PostFrame RAOM0507 Foot Controlled Brakes BrakesLubrication calliper brakes Adjustment Sidepull Callipers39mm or more 5mm Allen Key Updated 23/05/07 RAOM0507 Brake Shoe Replacement Correct Pedal Attachment DrivetrainBicycle and falling Lubrication and Adjustment Crank arms This system requires more detailed servicingOne Piece Crank Assembly Use a coin or a screwdriver to remove the dust cap Screw in the removal tool Turn the screwbolt clockwise Front Chainwheel Rear Sprocket Pull Up Straightedge 12mm Updated 23/05/07 RAOM0507 RAOM0507 Derailleur Systems Or whenever new cables are fitted Adjustment Rear Derailleur To adjust low gear Chainring and the largest rear sprocket Turn the adjusting screw marked ‘L’ untilLoosen off the control cable fixing bolt To increase visibility ReflectorsAccessories Gloves Child Safety CarrierSlipping chain Clean blocks and rimBrake blocks worn Replace brake blocks They squeal/squeak Replace bottom bracket orRe-true if possible, or replace Part 6 PURCHASE DETAILS