Apollo Radius manual Brake Shoe Replacement

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Brake Shoe Replacement

Brake shoes must have adequate usable tread

 

Tread

Tread Worn Off

 

 

Usable Brake Shoe

 

Worn out Brake Shoe (Replace)

Check your brakes shoes monthly for any indication of wear. If the pads are worn past the “wear line” indication (See diagram), the brake shoes need

to be replaced. Always replace the brake shoes in pairs – never one side only.

For replacement, disconnect the holding mechanism specific to your brake type -

i.e. a hexagonal nut or an Allen screw arrangement, or a combination of both. Remove the worn brake shoes paying careful attention to the order and position in which the various curved washers and spacers are attached. Fit the new brake shoes, and tune the angle and the clearance to the rim as required. Typically, before the rim clearance can be adjusted the control cable anchor bolt needs to be loosened and then the cable adjusters fasten and the cable tensioned. (Refer to the Installation/Adjustment section relevant to your brake type for detailed instructions.) Once the adjustments are complete, securely fasten the brake shoes in place and test that the brakes are functioning correctly. Do not ride the bicycle until the brakes are working effectively.

Disc Brake Adjustment (Mechanical)

1.Ensure the fixing bolts are securely fastened to the disc brake mount.

2.Adjust the callipers’ active lever as close to the rotor as possible.

3.Adjust the neutral side with the relevant adjuster.

If your disc brakes allow adjustment of the calliper toe-in, check:

1.The clearance is even from front to back.

2.The inner cable fixing bolt is securely tightened.

Please see brake manufacturers manual (if supplied) for detailed adjustment instructions.

Disc Brake Adjustment (Hydraulic)

Disassembly of hydraulic disc brakes systems can be a complex procedure and therefore, it is best undertaken by a professional bicycle mechanic. However, as hydraulic systems are usually self-adjusting, you should be able to manage any centring of the unit to the rotor that is required. Refer to the specific brand manual (if supplied) for more detailed instructions relating to further adjustments or fluid bleeding. Note: Check all rotor bolts at the time of assembly.

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RAOM0507

Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469

Updated 23/05/07

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Contents Page Page Congratulations Before You Ride Pages 8 Warranty Inside Front CoverComprehensive Maintenance Contact Addresses Back CoverRiding Position Schedule Service ChecklistCorrect Frame Size Schedule LubricationIdentifacation Gear Control Cable Chainwheel Crash Pad Handlebar Stem Handlebar Grip Brake Control Cable Part 3 Before YOU Ride Frame SizeApprox Wheel Suggested Riding Position Saddle HeightUpdated 23/05/07 RAOM0507 Safety Checklist Updated 23/05/07 RAOM0507 Helmets Riding Safely Are to be used. Check wiring connections Try to avoid where possibleCharge batteries if battery powered lights For dynamo powered lightsUpdated 23/05/07 RAOM0507 To the rider Gears HOW to OperateDerailleur Gears Derailleur gears are the most common type Hand Grip Shifters Below Bar Shifters Dual Control ShiftersRecommended Chainwheel/Rear Sprocket Gear Combinations Left Rapid Fire Shifters Part 4 Bicycle Care & Servicing Bicycle CareHigh Security using a U Lock Frequency Component Lubricate How to Lubricate Schedule 2 Service Checklist Frequency Task ReferenceComponent Torque Part 5 Comprehensive Maintenance Wheels and TyresBMX MTB Updated 23/05/07 RAOM0507 RAOM0507 Correct Quick Release Axle Setting Take the wheel out of the frame To properly re-adjust the bearing conesHub Lubrication Hub to expose the ball bearingsHow To Repair a Flat Tyre Schraeder is a registered Trademark Steering System Rear wheel hub Single Allen key or hexagonal bolt ForkBicycle Suspension Headset Inspection ‘Ahead Set’ Type AssembliesUpdated 23/05/07 RAOM0507 Rotor Headset Frame Saddle and Seat PostInspection RAOM0507 Brakes Foot Controlled BrakesAdjustment Sidepull Callipers Lubrication calliper brakes39mm or more 5mm Allen Key Updated 23/05/07 RAOM0507 Brake Shoe Replacement Drivetrain Correct Pedal AttachmentBicycle and falling Lubrication and Adjustment This system requires more detailed servicing Crank armsOne Piece Crank Assembly Use a coin or a screwdriver to remove the dust cap Screw in the removal tool Turn the screwbolt clockwise Front Chainwheel Rear Sprocket Pull Up Straightedge 12mm Updated 23/05/07 RAOM0507 RAOM0507 Derailleur Systems Or whenever new cables are fitted Adjustment Rear Derailleur To adjust low gear Loosen off the control cable fixing bolt Turn the adjusting screw marked ‘L’ untilChainring and the largest rear sprocket Reflectors To increase visibilityAccessories Child Safety Carrier GlovesBrake blocks worn Replace brake blocks They squeal/squeak Clean blocks and rimSlipping chain Replace bottom bracket orRe-true if possible, or replace Part 6 PURCHASE DETAILS