Buhler 595 manual Trouble Shooting, POSSlBLE Cause

Page 20

Trouble Shooting

PROBLEM

POSSlBLE CAUSE

REMEDY

Loader slow and/or will not dump.

Quick couplers leaking.

Check connections and compatibility or

 

 

replace.

 

Hydraulic oil too heavy.

Change or replace filter.

 

Oil filter plugged.

Clean or replace filter.

 

Hydraulic pump worn.

Repair or replace pump.

 

Oil line restricted or leaking.

Check all hoses and tubes for leaks,

 

 

damage or restrictions. Replace damaged

 

 

or restricted hoses or tube lines.

 

Control valve does not shift properly.

Inspect, clean, repair or replace valve.

 

Air in hydraulic system.

Cycle lift cylinders and bucket cylinders

 

 

several times to free system of air.

 

Cylinder leaks internally.

Replace seals.

 

Faulty valve.

Repair or replace valve.

Loader chatters or vibrates when

Air leak in pump inlet line.

Check, tighten or replace inlet line.

raising and lowering.

Air in hydraulic system.

Cycle lift cylinders and bucket cylinders.

 

Oil level too low.

Add oil as required.

Excessive movement at pivots

Worn bushings and/or pins.

Replace bushings and/or pins.

Pump noisy

Inlet line restricted or leaking.

Check for air leaks, restrictions or collapsed

 

 

hose. Tighten or replace hose. Clean

 

 

filter if necessary.

 

Oil level too low.

Add oil as required.

 

Pump worn or damaged.

Repair or replace pump.

Oil leaks.

Damaged fittings or hoses.

Replace damaged parts.

 

Loose connections.

Tighten fittings.

 

Worn or damaged O-ring wiper

Install a seal repair kit.

 

seal in cylinder rod end.

 

 

Worn or damaged O-rings in valve.

Install an O-ring repair kit.

Insufficient lift capacity

Improper hydraulic pump operation.

Repair or replace pump.

 

Load is greater than boom lift capacity.

Check loader specifications.

 

Internal boom cylinder leakage.

Replace any worn parts and install

 

 

a seal repair kit.

 

Improper hydraulic valve operation.

Repair or replace valve.

Slow leakdown.

Worn control valve.

Have authorized dealer replace seals.

 

Worn cylinder piston seals.

Have authorized dealer replace seals.

Excessive wear on bottom oil bucket

Float position not used while operating

Use float position provided on valve.

and wear pads.

loader.

 

Hydraulic cylinders inoperative.

Hose from control valve improperly

Refer to plumbing diagrams.

 

connected.

 

Pump operating continually on closed

Tractor control valve relief stuck

See your tractor manual for proper

center tractor hydraulic system.

open.

adjustment or Loader dealer for loader

 

 

valve. (3000 PSI is maximum pressure

 

 

relief setting recommended.)

 

Hydraulic control valve set too low.

Adjust valve in accordance with manual.

Loader lift and bucket tilt controls do

Hoses improperly connected.

Refer to plumbing diagrams

not work according to decal.

 

and correct hose connections.

Valve noisy and/or hot

Open center control valve on closed

Replace relief valve with closed center plug

 

center tractor.

and plug the power beyond adapter on valve.

Tractor loads/pump squeals

Closed center control valve on open

Install open center plug on optional valve.

 

center tractor.

Replace closed center plug with relief and

 

 

install short plug in place of power beyond

 

 

adapter.

18

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Contents Page Warranty Registration and Policy 595 Hydraulic Farm LoaderPage Pre-delivery Check List Loader Identification Diagram HSL Model Shown Hose Kit C Hydraulic Hose Kit Identification DiagramsHose Kit a Safety Lift Lock InstructionsImportant Precautions Electrocution HazardSafety Decals Overhead HazardPage General Instructions and Information Operation and Maintenance GeneralOperating Suggestions for Loading Do thisOperating Suggestions For Backfilling Do thisAttaching the Loader to Your Tractor Attaching the Loader to Your Tractor Removing the Loader from Your Tractor Removing the Loader from Your Tractor Trouble Shooting POSSlBLE CausePage Page S595 S595 TSL Description Quantity 595, S595, 595 TSL, & S595 TSLSub Frame Parts Table Page Description 595 595 S 595, S595Main Frame Parts Table Page 595 TSL, S595 TSL Hydraulic Plumbing Diagram Plumbing Parts Table Description QtyPage 595 TSL, S595 TSL Description QuantityHydraulic Cylinder Assembly 595, S595, 595TSL, S595TSLTSL Bucket Cylinders Lift Description Part NumberPage Division Locations Clarence Ave Winnipeg, MB. R3T 1T2