American Dryer Corp ML-55II Preparation For Operation/Start-Up, Preoperational Tests

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Preparation For Operation/Start-Up ___

The following items should be checked before attempting to operate the dryer:

Read all “CAUTION,” “WARNING,” and “DIRECTION” labels attached to the dryer.

Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label. In the case of 208 VAC or 230/240 VAC, the supply voltage must match the electric service specifications of the data label exactly.

Gas Models – check to ensure that the dryer is connected to the type of heat/gas indicated on the dryer data label.

Gas and Electric Models – the sail switch damper

assembly was installed and adjusted at the factory prior to shipping. However, each sail switch adjustment must be checked to ensure that this important safety control is functioning. (Refer to Preoperational Tests for Sail Switch Adjustment).

Gas Models – be sure that all gas shutoff valves are in the open position.

Be sure all side and base panels are on the dryer.

Check all service doors to ensure that they are closed and secure.

Be sure the lint door is securely in place.

Rotate the basket (tumbler/drum) by hand to be sure it moves freely.

Check bolts, nuts, screws, terminals, and fittings for security.

Steam Models – check to ensure air supply (80 psi [5.52 bar]) is connected to the dryers.

Steam Models – check to ensure all steam shutoff valves are open.

Steam Models – check steam damper operation.

Check basket (tumbler) bearing setscrews to ensure they are all tight.

Preoperational Tests __________________

All dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test should be performed before the dryer is publicly used. It is possible that adjustments have changed in transit or due to marginal location (installation) conditions.

Turn on electric power to the dryer.

Open all shutoff valves (gas and steam models only).

Refer to the Operating Instructions for starting your particular model dryer.

Gas Dryers

When a gas dryer is first started (during initial start-up), it has a tendency not to ignite on the first ignition attempt. This is because the gas supply piping is filled with air, so it may take a few minutes for the air to be purged from the lines.

Note

During the purging period, check to be sure that all

!gas shutoff valves are open.

Gas dryers are equipped with an ignition system, which has internal diagnostics. If ignition is not established within three

(3)times, the heat circuit in the module will lock out until it is manually reset. To reset the ignition system, open and close the main door and restart the dryer.

A gas pressure test should be taken at the gas valve pressure tap of each dryer to ensure that the water column (W.C.) pressure is correct and consistent.

Note

Water column pressure requirements (measured at

!the pressure tap of the gas valve body):

Natural Gas

3.5 Inches (8.7 mb) W.C.

Liquid Propane (L.P.) Gas

10.5 Inches (26.1 mb) W.C.

Important

There is no regulator provided in an L.P. dryer. The

!water column pressure must be regulated at the

source (L.P. tank), or an external regulator must be added to each dryer.

Steam Dryers

Check to ensure that steam damper is functioning properly

The steam damper should not “slam” (open or closed) when it reaches the end of (piston) travel. Additionally, the steam damper should not bind and/or stop during travel. If either of these conditions exist refer to air adjustment instructions in the Steam Information section.

Electrically Heated Dryers

Check to ensure that electric oven/contactor assembly is activating.

Make a complete operational check of all safety related circuits:

Door switch(es)

Hi-Limit thermostats

Sail switch (for gas and electric models only)

Note

To check for proper sail switch operation (for gas and

!electric models only), open the main door and while holding main door switch plunger in, start dryer. Dryer should start but heat circuit should not be activated (on). If the heat system is activated, the sail switch is improperly adjusted and must be adjusted by bending the actuator arm of the sail switch toward the burner box. If the actuator arm is bent too far toward the burner box of the dryer, the dryer may not have heat when needed. After any adjustment to the sail switch, the above procedure must be repeated to verify proper operation of the sail switch.

The dryer should be operated through one (1) complete cycle to ensure that no further adjustments are necessary and that all components are functioning properly.

Basket (Tumbler) Coating

The basket (tumbler) is treated with a protective coating. We suggest dampening old garments or cloth material with a solution of water and nonflammable mild detergent and tumbling them in the basket (tumbler) to remove this coating.

Make a complete operational check of all operating controls.

For microprocessor models check controller (computer) programs/selections. Each microprocessor controller (computer) has been preprogrammed by the factory with the most commonly used parameter (program) selections. If computer program changes are required, refer to the computer programming manual, which was shipped with the dryer.

113345-9

www.amdry.com

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Contents ML-55II Installation Manual Retain This Manual In a Safe Place For Future Reference Table of Contents Coil failure due to improper pH level will void Warranty Safety PrecautionsWhat to do if You Smell Gas 113345-9Specifications SPECIFICATIONS/COMPONENTComponent Identification Installation ProceduresLocation Requirements Dryer Front ViewDryer Enclosure Requirements Unpacking/Setting UpLeveling Dryer Allowances must be made For opening the control doorExhaust Requirements Fresh Air Supply RequirementsGeneral Exhaust Ductwork Information Horizontal VentingSingle Dryer Venting Vertical VentingOutside Ductwork Protection Hazard. The copper conductor wire/cable must be of proper When the exhaust ductworkPasses through a wall, ceiling Or roof made of combustibleSingle-Phase 1ø Wiring Connections/Hookup Electrical Service SpecificationsGas and Steam Models only Electric Models OnlyElectrically Heated Models Only Phase 3ø Wiring Connections/HookupGas Information Piping/Connections Steam InformationSteam Coil pH Level Steam Requirements High Pressure861.84 kPa Installation InstructionsSteam Damper Air System Connections Steam Damper Air Piston Flow Control Operation AdjustmentAir Requirements Air ConnectionPreoperational Tests Preparation For Operation/Start-UpShutdown Instructions Preoperational InstructionsWarranty Information SERVICE/PARTS InformationCleaning Routine MaintenanceAdjustments LubricationMicroprocessor Controller Computer Board Procedure for Functional Check of ReplacementFor Models with Fenwal Controls DSI Module Theory of OperationPhase Manual Reset Burner HI-LIMITDual Timer Data Label InformationFire Suppression System InstallationBefore You Start Water ConnectionsTypical Water Supply Optional Manual Bypass Electrical RequirementsS. Theory Of Operation S. Diagnostics System ResetS. Diagnostics Messages S. Water Valve CheckADC 113345 9 12/01/04-6