American Dryer Corp ML-55II Procedure for Functional Check of Replacement, Theory of Operation

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PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT

COMPONENTS _________________

Microprocessor Controller (Computer) Board _________________________________

Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer.

Start the drying cycle by pressing any of the preset cycles in letters A-F.

Verify that the applicable indicator lights on the microprocessor controller (computer) board are lit. (Refer to the illustration below.)

For Models with Johnson Direct Spark Ignition (DSI) Controller (G760) ________

Theory of Operation:

Start the drying cycle. When the gas burner ignites within the chosen trial for ignition time (6-seconds), the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve open as long as there is a call for heat. The DSI module will “Lock Out” if the gas burner flame is not sensed at the end of the trial for ignition period. The trial for ignition period will be repeated for a total of three (3) retries/ trials (the initial try and two [2] more retries/trials). If the flame is not sensed at the end

of the third retry/trial (inter-purge period of 30-seconds) the

DSI module will “Lock Out” (light emitting diode [L.E.D.] diagnostic indicator flashes).

A steady L.E.D. indicator indicates normal operation.

No L.E.D. indicator indicates a power or an internal

failure has occurred.

For Models with Fenwal Controls DSI Module (128937) _______________________

Theory of Operation:

Start the drying cycle. When the gas burner ignites within the chosen trial for ignition time (8-seconds), the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve open as long as there is a call for heat. The DSI module will “Lock Out” if the gas burner flame is not sensed at the end of the trial for ignition period. The trial for ignition period will be repeated for a total of three (3) retries/ trials (the initial try and two [2] more retries/trials). If the flame is not sensed at the end of the third retry/trial (inter-purge period of 30-seconds), the DSI module will “Lock Out” (a red L.E.D. diagnostic indicator will flash).

An unlit red L.E.D. diagnostic indicator indicates normal operation.

A lit green L.E.D. diagnostic indicator indicates dryer controller is calling for heat and that all interlocks have been satisfied.

113345-9

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Contents ML-55II Installation Manual Retain This Manual In a Safe Place For Future Reference Table of Contents Coil failure due to improper pH level will void Warranty Safety PrecautionsWhat to do if You Smell Gas 113345-9Specifications SPECIFICATIONS/COMPONENTComponent Identification Installation ProceduresLocation Requirements Dryer Front ViewDryer Enclosure Requirements Unpacking/Setting UpLeveling Dryer Allowances must be made For opening the control doorExhaust Requirements Fresh Air Supply RequirementsGeneral Exhaust Ductwork Information Horizontal VentingVertical Venting Outside Ductwork ProtectionSingle Dryer Venting Hazard. The copper conductor wire/cable must be of proper When the exhaust ductworkPasses through a wall, ceiling Or roof made of combustibleSingle-Phase 1ø Wiring Connections/Hookup Electrical Service SpecificationsGas and Steam Models only Electric Models OnlyElectrically Heated Models Only Phase 3ø Wiring Connections/HookupGas Information Piping/Connections Steam InformationSteam Coil pH Level Steam Requirements High Pressure861.84 kPa Installation InstructionsSteam Damper Air System Connections Steam Damper Air Piston Flow Control Operation AdjustmentAir Requirements Air ConnectionPreoperational Tests Preparation For Operation/Start-UpShutdown Instructions Preoperational InstructionsWarranty Information SERVICE/PARTS InformationCleaning Routine MaintenanceAdjustments LubricationMicroprocessor Controller Computer Board Procedure for Functional Check of ReplacementFor Models with Fenwal Controls DSI Module Theory of OperationPhase Manual Reset Burner HI-LIMITDual Timer Data Label InformationFire Suppression System InstallationBefore You Start Water ConnectionsElectrical Requirements S. Theory Of OperationTypical Water Supply Optional Manual Bypass S. Diagnostics System ResetS. Diagnostics Messages S. Water Valve CheckADC 113345 9 12/01/04-6