Ingersoll-Rand 670106 manual Operating and Safety Precautions

Page 2

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

 

 

 

 

 

 

 

y Disconnect air supply line and relieve pressure from

 

EXCESSIVE AIR PRESSURE

 

HAZARDOUS MATERIALS

 

 

the system by opening dispensing valve or device and

 

STATIC SPARK

 

HAZARDOUS PRESSURE

 

 

 

 

 

 

/ or carefully and slowly loosening and removing out-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

let hose or piping from pump.

 

 

 

 

 

 

 

 

 

EXCESSIVE AIR PRESSURE. Can cause per-

WARNING

HAZARDOUS MATERIALS. Can cause serious

WARNING

 

 

 

 

 

 

 

injury or

property damage. Do not attempt to return

sonal injury, pump damage or property damage.

y Do not exceed the maximum inlet air pressure as

a pump to the factory or service center that contains

stated on the pump model plate.

 

 

 

hazardous material. Safe handling practices must

y Be sure material hoses and other components are

comply with local and national laws and safety code

able to withstand fluid pressures developed by this

requirements.

pump. Check all hoses for damage or wear. Be certain

y Obtain Material Safety Data Sheets on all materials

dispensing device is clean and in proper working con-

from the supplier for proper handling instructions.

dition.

 

 

 

WARNING

EXPLOSION HAZARD. Models containing

 

 

STATIC SPARK. Can cause explosion result-

aluminum

parts cannot be used with 1,1,1-trichlo-

WARNING

ing in severe injury or death. Ground pump and

roethane, methylene chloride or other halogenated

pumping system.

 

 

 

hydrocarbon solvents which may react and explode.

y Sparks can ignite flammable material and vapors.

y Check pump motor section, fluid caps, manifolds and

y The pumping system and object being sprayed must

all wetted parts to assure compatibility before using

be grounded when it is pumping, flushing, recirculat-

with solvents of this type.

ing or spraying flammable materials such as paints,

WARNING

MISAPPLICATION HAZARD. Do not use

solvents, lacquers, etc. or used in a location where sur-

models

containing aluminum wetted parts with food

rounding atmosphere is conductive to spontaneous

products for human consumption. Plated parts can

combustion. Ground the dispensing valve or device,

contain trace amounts of lead.

containers, hoses and any object to which material is

CAUTION

Verify the chemical compatibility of the

being pumped.

 

 

 

pump wetted parts and the substance being pumped,

y Use the pump ground lug provided. Use ARO® part

flushed or recirculated. Chemical compatibility may

no. 66885-1 ground kit or connect a suitable ground

change with temperature and concentration of the

wire (12 ga. minimum) to a good earth ground source.

chemical(s) within the substances being pumped,

y Secure pump, connections and all contact points to

flushed or circulated. For specific fluid compatibility,

avoid vibration and generation of contact or static

consult the chemical manufacturer.

spark.

 

 

 

CAUTION

Maximum temperatures are based on

y Consult local building codes and electrical codes for

mechanical

stress only. Certain chemicals will signifi-

specific grounding requirements.

 

 

 

cantly reduce maximum safe operating temperature.

y After grounding, periodically verify continuity of

Consult the chemical manufacturer for chemical com-

electrical path to ground. Test with an ohmmeter

patibility and temperature limits. Refer to PUMP DATA

from each component (e.g., hoses, pump, clamps, con-

on page 1 of this manual.

tainer, spray gun, etc.) to ground to insure continuity.

CAUTION

Be certain all operators of this equipment

Ohmmeter should show 0.1 ohms or less.

have been

trained for safe working practices, under-

y Submerse the outlet hose end, dispensing valve or

stand it’s limitations, and wear safety goggles / equip-

device in the material being dispensed if possible.

ment when required.

(Avoid free streaming of material being dispensed.)

CAUTION

Do not use the pump for the structural sup-

y Use hoses incorporating a static wire.

port of the piping system. Be certain the system com-

y Use proper ventilation.

 

 

 

ponents are properly supported to prevent stress on

y Keep inflammables away from heat, open flames and

the pump parts.

sparks.

 

 

 

y Suction and discharge connections should be flex-

y Keep containers closed when not in use.

ible connections (such as hose), not rigid piped,

 

 

Pump exhaust may contain contaminants.

and should be compatible with the substance being

WARNING

Can cause

severe injury. Pipe exhaust away from work

pumped.

area and personnel.

 

 

 

CAUTION

Prevent unnecessary damage to the pump.

y In the event of a diaphragm rupture, material can be

Do not allow pump to operate when out of material

forced out of the air exhaust muffler.

for long periods of time.

y Pipe the exhaust to a safe remote location when

y Disconnect air line from pump when system sits idle

pumping hazardous or inflammable materials.

for long periods of time.

y Use a grounded 1” minimum i.d. hose between the

CAUTION

Use only genuine ARO replacement parts to

pump and the muffler.

 

 

 

assure

compatible pressure rating and longest service

 

 

HAZARDOUS PRESSURE. Can result in seri-

life.

WARNING

ous injury

or property damage. Do not service or

NOTICE

Replacement warning labels are available

clean pump, hoses or dispensing valve while the sys-

upon request: “Static Spark” pn \ 93616-1, Diaphragm

tem is pressurized.

 

 

 

Rupture” pn \ 93122.

Page 2 of 8

670106 (en)

Image 2
Contents Including OPERATION, Installation & Maintenance Service KitsModel Description Chart Pump DataOperating and Safety Precautions General Description MaintenanceOperating Instructions AIR and Lube RequirementsFluid Section Reassembly Parts List / 670106 Fluid SectionFluid Section Disassembly Assembling Diaphragm AssemblyTorque Sequence Assembly Torque RequirementsLubrication / Sealants Parts List / 670106 AIR Motor Section Screw, 40 50 in. lbs 4.5 5.6 Nm Pilot Valve Part GroupMajor Valve Trouble Shooting Dimensional Data