Ingersoll-Rand 612041-X specifications Parts List / AIR Motor Section, Pump Disassembly

Page 2

PARTS LIST / AIR MOTOR SECTION

Item

Description (size in inches)

Qty

Part No.

[Mtl]

1

Cap

(1)

76073-2

[A]

 

 

 

 

 

2

Washer

(1)

77290

[C]

 

 

 

 

 

n 3

“O” Ring (3/32” x 2-5/16” o.d.)

(1)

Y325-138

[B]

4

Spring

(1)

77208

[C]

 

 

 

 

 

5

Button

(1)

90638

[C]

6

Cylinder

(1)

76074-2

[A]

 

 

 

 

 

n 7

Spacer and Piston Assembly

(1)

61088

 

8

Screw (#4 - 40 x 3/8”)

(3)

Y222-54-C

[C]

 

 

 

 

 

9

Valve Plate

(1)

76090

[C]

10

Piston Assembly

(1)

60656

[B/C]

 

 

 

 

 

11

Valve Spacer

(1)

76856

[D]

 

 

 

 

 

n 12

Gasket

(1)

F21-53

[Co]

13

Plunger Tip

(1)

77794

[C]

 

 

 

 

 

n 14

“O” Ring (1/8” x 1-1/4” o.d.)

(1)

Y325-214

[B]

15

Plunger

(1)

76215

[C]

 

 

 

 

 

n 16

“O” Ring (3/32” x 2-1/16” o.d.)

(1)

Y325-134

[B]

17

Spring

(1)

76070

[C]

 

 

 

 

 

18

Pump Body

(1)

77807

[A]

n 19

“O” Ring (.275” x 1.837” o.d.)

(1)

77803

[B]

 

 

 

 

 

20

Ground Screw (#10 - 32 x 1/4”)(page 3)

(1)

93005

[C]

 

 

 

 

 

21

Dowel Pin (3/16” dia. x 1-1/8”)

(1)

Y148-29

[C]

n

Parts in Repair Kit

 

637084

 

MATERIAL CODE

[A] =

Aluminum

[CI] =

Cast Iron

[SS] = Stainless Steel

[B] =

Nitrile

[Co] = Copper

[T] =

PTFE

[Br] =

Brass

[D] =

Acetal

[V] =

Viton

[C] =

Carbon Steel

[NY] = Nylon

 

 

 

1

2

3

 

 

4

8

5

 

9

6

7

 

10

12

11

 

 

14

13

 

21

15

 

 

17

16

 

1/4 N.P.T.F. - 1

18

 

 

19

 

Figure 2

PUMP DISASSEMBLY

NOTE: All threads are right hand.

1.Place the 2” differential pump in a vise. Rotate the pump so the ma- terial outlet is resting against the vise jaw. CAUTION: Do not clamp the pump too tightly.

Figure 3

2.Place a strap wrench around the (1) cap and remove the cap. If the

(6) cylinder comes off with the (1) cap, place the cap in a vise and use a strap wrench around the (6) cylinder to unscrew it from the cap. NOTE: Do not squeeze or use a pipe wrench on (6) cylinder.

3.Remove (3) “O” ring.

4.Using a strap wrench, as shown in figure 3, unthread and remove the

(6) cylinder from the (18) pump body.

5.Remove (16) “O” ring from the (18) pump body.

6.Unthread and remove (7) spacer and piston assembly from the (13) plunger tip.

7.Remove (12) gasket from (13) plunger tip.

8

9

10

22

11

35

37

38

39

Figure 4

(continued on page 4)

Page 2 of 4

612041-X

Image 2
Contents AIR Motor Service KitsOperating and Safety Precautions RatioUsing a strap wrench, as shown in , unthread and remove Parts List / AIR Motor SectionPump Disassembly Parts List / Lower Pump Section N.P.T.FPump Reassembly Trouble Shooting