Graco M02xxx, M34xxx, M18xxx, M04xxx, M12xxx, M07xxx Repair, Replace Complete Air Valve

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Repair

Repair

Preventive Maintenance

Schedule

The operating conditions of your system determine how often maintenance is required. Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system.

Pressure Relief Procedure

Trapped air can cause the pump to cycle unexpect- edly, which could result in serious injury from skin injection or moving parts.

Do not lift or move motor while pressurized.

1.Engage the trigger lock.

2.Close the bleed-type master valve.

3.Disengage the trigger lock.

4.Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun to relieve pressure.

5.Engage the trigger lock.

6.Open all fluid drain valves in the system, having a waste container ready to catch drainage. Leave drain valve(s) open until you are ready to spray again.

7.If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after follow- ing the steps above, VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely. Clear hose or tip obstruction.

Repair Air Valve

Replace Complete Air Valve

1.Stop the pump at the middle of its stroke. Relieve the pressure. See procedure at left.

2.Disconnect the air line to the motor.

3.For motors with DataTrak: Remove screw (32) to disconnect the reed switch (31) from the air valve (17).

air line

31

32

ti12727a

FIG. 3: Reed switch assembly & air line removal

312796R

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Contents NXT Air Motor Important Safety InstructionsRelated Manuals ContentsFire and Explosion Hazard Pressurized Equipment Hazard Uses a smaller muffler. Limited use ModelsComponent Identification Model M04LT0 shownM18xxx models have two mufflers C Bleed-type master air valve Air regulatorAir filter Problem Cause Solution TroubleshootingReplace Complete Air Valve RepairDisassemble the Air Valve Replace Seals or Rebuild Air ValveAir valve assembly Reassemble the Air Valve Air valve u-cup installationCoupling nut removal Disconnect the Air MotorReassemble the Air Motor Disassemble the Air MotorTie Bolt 13 mmAir Motor Torque Air motor u-cup installationParts Description Qty M02xxx M04xxx M07xxx M12xxx M18xxx M34xxx Air Motor Parts All ModelsSOLENOID/REED Switch Air Valve Parts End Cap Kit Other Air Valve AirValve Description Qty Repair KitKits and Accessories Air Motor Weight Model Inch mm Lb kg M02xxx M04xxx M07xxx DimensionsMounting Hole Diagrams M02xxx 2.5 M04xxx 3.5M07xxx 4.5 M18xxx 7.5 in. and M34xxx 7.5 M12xxx 6Technical Data Graco Information Graco Standard Warranty