Graco M04xxx, M34xxx, M18xxx, M02xxx, M12xxx, M07xxx Troubleshooting, Problem Cause Solution

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Troubleshooting

Troubleshooting

Relieve the pressure before checking or servicing the equipment.

NOTICE

Check all possible problems and causes before dis- assembling the pump.

Problem

Cause

Solution

 

 

 

 

 

 

 

Air motor will not run.

DataTrak solenoid engaged (DataTrak

Push solenoid release button (118).

 

 

models with runaway protection).

Remove solenoid and manually

 

 

 

 

move pin.

 

 

 

 

Damaged air valve (17).

Replace or service air valve (17).

 

 

See page 9.

 

 

 

 

Damaged pilot valve (19).

Replace pilot valves (19). See page

 

 

13.

 

 

 

 

Air continuously exhausting

Damaged u-cups (3, 43).

Replace piston rod u-cups (3, 43).

around air motor piston rod.

 

See page 13.

 

 

 

Air continuously exhausting from

Damaged air valve plate (105) or cup

Replace or service air valve (17).

muffler.

(112).

See page 9.

 

 

 

Air motor “bounces” at top of

Damaged bottom pilot valve.

Replace bottom pilot valve (19). See

stroke.

 

page 13.

 

 

 

Air motor “bounces” at bottom of

Damaged top pilot valve.

Replace top pilot valve (19). See

stroke.

 

page 13.

 

 

 

Icing inside motor.

Air motor operating at high pressure

Reduce pressure, cycle rate, or duty

 

or high cycle rate.

cycle of motor.

 

 

Reduce dew point of compressed air

 

 

in moisture coalescing filter.

 

 

 

 

8

312796R

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Contents Important Safety Instructions NXT Air MotorContents Related ManualsFire and Explosion Hazard Pressurized Equipment Hazard Models Uses a smaller muffler. Limited useM18xxx models have two mufflers C Component IdentificationModel M04LT0 shown Air filter Bleed-type master air valveAir regulator Troubleshooting Problem Cause SolutionRepair Replace Complete Air ValveReplace Seals or Rebuild Air Valve Disassemble the Air ValveAir valve assembly Air valve u-cup installation Reassemble the Air ValveDisconnect the Air Motor Coupling nut removalDisassemble the Air Motor Reassemble the Air MotorTie Bolt 13 mmAir motor u-cup installation Air Motor TorqueParts Air Motor Parts All Models Description Qty M02xxx M04xxx M07xxx M12xxx M18xxx M34xxxSOLENOID/REED Switch Air Valve Parts Air Valve AirValve Description Qty Repair Kit End Cap Kit OtherKits and Accessories Dimensions Air Motor Weight Model Inch mm Lb kg M02xxx M04xxx M07xxxM07xxx 4.5 Mounting Hole DiagramsM02xxx 2.5 M04xxx 3.5 M12xxx 6 M18xxx 7.5 in. and M34xxx 7.5Technical Data Graco Standard Warranty Graco Information