Foster FCI85, F85 F20 and F40 Technical Data and Operating Instructions, Start Up, Adjustments

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2.F20 and F40 Technical Data and Operating Instructions

2.1 Technical Data

Model

F20

F40

Output – kg/24hr

19.5

34.5

Bin storage capacity – kg

6.5

15

Cubes per cycle

16

24

Cubes kg per cycle

0.28

0.42

Cycle time – minutes

20.7

17.5

Amps start/run

11Amps/2Amps

17Amps/3.3Amps

Watts consumption (30°C Ambient Temp)

320w

450w

Water consumption (Water Temp at 15°C Ambient Temp 21°C)

8.5

8.5

Refrigerant

R134A

R134A

Refrigerant charge grams

250 grms

320 grms

Evaporator Temp with Gas Pressure at 10.5 Bar ( Ambient Temp 21°C)

-7°C

-9°C

Evaporator Temp with Gas Pressure at 7.5 Bar ( Ambient Temp 21°C)

-27°C

-24°C

Evaporator Temp with Gas Pressure at 13 Bar ( Ambient Temp 32°C)

-5°C

-6°C

Evaporator Temp with Gas Pressure at 8 Bar ( Ambient Temp 32°C)

-26°C

-24°C

Heat Emission, watts

540

850

Noise Level dBA at 2 meters

55dBA

58 dBA

2.2Start Up

After having correctly installed the ice machine and completed the plumbing and electrical connections, perform the following “Start-up” procedure.

ASwitch on the power to the machine. The unit starts its first freezing cycle with the following components in operation:

COMPRESSOR WATER PUMP

FAN MOTOR. (The condenser fan is controlled by a thermostat, factory set at approximately 33°C).

BCheck through the ice discharge opening that the spray plate is correctly seated and that the water jets uniformly reach the interior of the inverted cup molds; also make sure that the plastic curtain is hanging freely and that water is not spilling through it excessively.

CThe ice making process takes place thereby, the water is sprayed into the molds which gets gradually refrigerated by the heat exchanged with the refrigerant flowing into the evaporator serpentine.

DWhen the evaporator temperature reaches a pre-set value the evaporator thermostat changes its contacts, the freezing cycle ends and the defrost/harvest cycle starts.

Freezing time will range between 17 and 22 minutes (depending on model, see table) in a 21°C ambient. Longer time for temperature above, shorter when below.

Average complete cycle range is about 17 to 25 minutes (depending on model, see table above)

ECheck, during the first defrost/harvest cycle, that the incoming water flows correctly into the sump reservoir in order to re-fill it and the surplus overflows down the overflow drain tube.

During this cycle the components energised are:

COMPRESSOR.

HOT GAS SOLENOID.

WATER INLET SOLENOID VALVE.

The FAN MOTOR and the WATER PUMP are also in operation if ambient temperature exceeds 33°C.

Note. During the defrost cycle, the water inlet solenoid valve is energised. The water flows through the valve to the back of the evaporator platen and then down to fill up the icemaker sump tank for the next freezing cycle.

FCheck the texture of the ice cubes just released. The correct size has a small depression (about 5-6mm) in their crown. If not, wait for the second defrost/harvest cycle before making any adjustments.

2.3Adjustments

GIf after the second harvest the cubes are not correct adjustment to the evaporator thermostat may be necessary.

Remove the front panel and locate the cube size thermostat, using a flat bladed screwdriver turn towards the ‘+’ to increase the cube size and towards the ‘-’ to decrease the cube size. (See fig 1)

HTo check the bin full thermostat hold a handful of ice against the bulb of the storage bin thermostat, the ice maker will switch off in about one to two minutes.

Once the machine has stopped remove the ice and dispose of it, the machine will restart automatically in three to four minutes.

Note. The bin thermostat is factory set at 1°C (35°F) CUT OUT and 4°C (39°F) CUT IN. (The set temperature can be adjusted if required by using a flat bladed screwdriver turn towards the ‘+’ to increase the bin temperature and towards the ‘-’ to decrease the bin temperature). (See fig 1)

Refit the bottom front panel then instruct the owner/user on the general operation of the machine and about the cleaning and care it requires.

I.The machine may stop working if the condenser temperature exceeds the pre-set temperature of the Over Temperature Thermostat (non-adjustable) due to a very high ambient temperature, condenser fan failure, dirty/ blocked condenser. To restart the machine depresses the protruding button on the Alarm Reset.

Fig. 1

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Contents N u a l Foster Ice Cuber Machine ContentsElectrical Connections General Information and Installation InstructionsGeneral Water SupplyWater Drain Water Cooled Models Water Supply Water Cooled ModelsWater Drain Technical Data F20 and F40 Technical Data and Operating InstructionsAdjustments Start UpModel F60 F85 F60 and F85 Technical Data and Operating Instructions‘-‘ to decrease the bin temperature. See fig Cleaning/Rinsing For F20, 40, 60 F20 & F40 A/W Wiring Diagram Operating Instructions R22 Machines Technical Specification R22 MachinesFCI Operational ChecksHow it works Principle of OperationFreezing Cycle COMPRESSOR, Water Inlet Solenoid VALVE, HOT GAS ValveDefrost or Harvest Cycle Evaporator Temperature SensorOperation Control Sequence Tc = T1 + T2 + TaICE BIN Level Sensor Dip SwitchLED C. Board Data processorDip Switch Settings FCI 20 and FCI 30 R134A Machines Dip Switch PositionsCircuit Board and Component Sequence of Operation Technical Specification R134A Machines R134A Ice Machines Technical DataAir cooled Model End CycleWater Drain Solenoid Valve Compressor Water Inlet Solenoid Valve HOT GAS ValveWater Pump Contactor Coil Electronic TimerCompressor Components Description Table a Dip switch FCI Dip Switch Settings FCIFCI 40 W FCI 60 WWiring Diagram Defrost Cycle BIN Full Stand by CleaningCleaning Instructions of Water System Maintenance and Cleaning InstructionsGeneral IcemakerAfterwards to Freezing Operation R134A Machines Fig
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