Multiquip WM120SH, WM120PH manual Rules and Regulations, General Safety

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RULES AND REGULATIONS

WARNING — Read This Manual

Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

GENERAL SAFETY

DO NOT operate or service this equipment before reading this entire manual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.

NEVER operate this equipment under the influence of drugs or alcohol.

NEVER disconnect any "emergency or safety devices".These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the equipment for loosened threads or bolts before starting.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or pump.

ALWAYS allow the engine to cool before

adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. The engine

of this equipment requires an adequate free flow of cooling air. If the air flow is

restricted it will cause serious damage to the equipment or

engine and may cause injury to people and property. Remember the engine gives

off DEADLY gases.

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

ALWAYS use extreme caution when working with flammable liquids.When refueling, stop the engine and allow it to cool.

DO NOT smoke around or near the

equipment. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the equipment in an

explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

DO NOT top-off fuel tank. Topping-off is dangerous as it causes fuel to spill.

ALWAYS store the equipment in a clean, dry location out of the reach of children.

NEVER run engine without air cleaner or air filter. Severe engine damage may occur.

NEVER leave the equipment unattended with the engine running.Turn off engine when unattended.

CAUTION must always be observed while servicing this equipment. Rotating parts can cause injury if contacted.

PAGE 8 — WM120PH/SH HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #7 (09/15/11)

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Contents WM120PH Series Proposition 65 Warning SILICOSIS/RESPIRATORY Warnings Silicosis Warning Respiratory HazardsTable of Contents WM120PH/SH Hydraulic MixerParts Ordering Procedures Ordering parts has never been easierSafety Safety Message Alert SymbolsHazard Symbols Foryour Safety and Safety of OthersSafety General Safety Rules and RegulationsMaintenance Safety TransportingEmergencies Towing Safety Precautions Towing GuidelinesSafety Chain Connection TOW BAR to Mixer ConnectionSpecifications Specifications MixerDimensions DimensionsGeneral Information ApplicationMixer Components Mixer COMPONENTS/HYDRAULIC Components Hydraulic ComponentsMuffler Used to reduce noise and emissions Engine ComponentsInitial Servicing Do not operate electric motor in an explosive environment Electric Motor ComponentsElectric Motor Paddle Blade Adjustment Steel Drum Adjust paddles as shown in FigurePaddle Blade Adjustment Poly Drum Paddle Blade Adjustment Poly DrumInspection Before StartingEngine OIL Check Fuel CheckHydraulic OIL Hydraulic HosesGrease Fittings Bearings Blade CheckInitial START-UP Gasoline Starting the EngineMixing Initial START-UP ELECTRIC/OPERATIONStarting the Electric Motor Dumping Hydraulic OperationDumping Manual Push the start/stop switch inward to stop the engine SHUT-DOWNStoppingthe Mixer Gasoline Engine Stoppingthe Mixer Electric MotorMaintenance Engine Engine Maintenance ScheduleMaintenance Engine AIR CleanerInstall drain bolt with sealing washer and tighten securely Engine OILMaintenance Mixer Ball Socket and Clamp Face MaintenanceDrum Head Seals Wheel BearingsTIRES/WHEELS/LUG Nuts TIRESWEAR/INFLATIONLUG NUT Torque Requirements NEVER! use an pneumatic air gun to tighten wheel lug nutsMixer Cleaning SuspensionMaintenance MIXER/STORAGE Mixer StorageTroubleshooting Engine Engine TroubleshootingWhite Solution Troubleshooting MIXER/ELECTRIC MotorSymptom Wiring Diagram Electric Motor Electric Motor Wiring DiagramHydraulic System Diagram Hydraulic System DiagramPage Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts WM120PS 1TO 3 Units WM120PS 5TO 10 UnitsNameplate and Decals Part Name RemarksPaddle Blades Assy TOW END12Part Name QTY Remarks Plastic Mixing Drum Assy Bearing Housing GRATE, MovableGRATE, Stationary Manual Dump onlySteel Drum ASSY. Manual Bearing Housing Front Bearing HOUSING, RearNUT, Nyloc 3/8 Steel DRUM, ManualSteel Drum ASSY. Hydraulic FrontPart Name QTY. Remarks Moveable GrateBAR, Grate Steel DRUM, HydraulicPaddle Shaft ASSY. PLASTIC/STEEL SPACER, Thin Seal SpringSEAL, Bearing 1-1/2 BearingHydraulic Assy ARM, Motor Torque CAP, Spring MountHOSE, Pump Output STRAINER, in LineJanuary 1996 April Frame 1 AssyLUG HUB and Wheel 1-1/16 Axle Spindle Part Name QTY Remark Frame 2 Assy April 1999 MAYSafety Chain ASM Contact Unit Sales DeptNo Longer Available See Frame 3 AssyMAY 2000 and Above Frame 3 AssyGE21000 and Above LUG NUT HLC-1HPC-1 HBC-1Plastic Engine Cover Assy January 1996 to MAYHinge PIN Small Hinge PlateLarge Hinge Plate Lock Washer 1/4Steel Engine Cover Assy GE 210001 and AboveFlat Washer 3/8 HingeRubber Latch Assy Single PHASE, 5 HP Electric Motor Assy Switch ASSY, 5HP 1PH Wire ConnectorConduit Connector ConnectorThree PHASE, 5 HP Electric Motor Assy MOTOR, ELECTRIC, 5HP 3PH Switch ASSY, 5HP 3PHProng Plug Honda Engine Assy SWITCH, PUSH-PULL W/O Knob ENGINE, Honda 13HP GX390U1QA2TUBE, Exhaust PlateHonda GX390K1QA2/GX390U1QA2 AIR Cleaner Assy COVER, AIR Cleaner GROMMET, AIR CleanerCOLLAR, AIR Cleaner Collar B, AIR CleanerHonda GX390K1QA2/GX390U1QA2 Camshaft Assy Camshaft Assembly SPRING, Weight ReturnROD, Push LIFTER, ValveHonda GX390K1QA2/GX390U1QA2 Piston Assy BOLT, Connecting ROD Ring SET, Piston STDPiston Standard Piston OS 0.25, OptionalHonda GX390K1QA2/GX390U1QA2 Crankcase Cover Assy WEIGHT, Governor HOLDER, Governor WeightPIN, Governor Weight GASKET, Case CoverHonda GX390K1QA2/GX390U1QA2 Crankshaft Assy WEIGHT, Balancer BEARING, Radial Ball 6207SHonda GX390K1QA2/GX390U1QA2 Cylinder Barrel Assy BOLT, Flange 6X12 CT200 SHAFT, Governor ARMBOLT, Drain Plug 12 X Honda GX390K1QA2/GX390U1QA2 Cylinder Head Assy GUIDE, Valve OS Optional GUIDE, EX. Valve OS OptionalCLIP, Valve Guide GASKET, Cylinder HeadHonda GX390K1QA2/GX390U1QA2 FAN Cover Assy CLIP, Wire Harness CLIP, TubeCOVER, FAN *R280*, RED ShroudHonda GX390K1QA2/GX390U1QA2 Flywheel Assy FAN, Cooling FlywheelHonda GX390K1QA2/GX390U1QA2 Ignition Coil Assy CLIP, Harness GROMMET, WireWIRE, Stop Switch 430MM Honda GX390K1QA2/GX390U1QA2 Carburetor Assy Carburetor Assy Includes Item WValve SET, Float Float SETHonda GX390K1QA2/GX390U1QA2 Muffler Assy Muffler 100DB PROTECTOR, MufflerPROTECTOR, Exhaust Pipe PIPE, ExhaustHonda GX390K1QA2/GX390U1QA2 Recoil Starter Assy PULLEY, Recoil Starter RATCHET, StarterSPRING, Friction SPRING, Starter ReturnHonda GX390K1QA2/GX390U1QA2- Control Assy ARM, Governor ROD, GovernorSPRING, Governor SPRING, Throttle ReturnHonda GX390K1QA2/GX390U1QA2 Fuel Tank Assy RUBBER, Supporter 107MM JOINT, Fuel TankTANK, Fuel *NH31 TANK, Fuel *NH1Honda GX390K1QA2 Gasket KIT Assy 061A1Z6700 11381ZE380012251ZF6W00 Honda GX390K1QA2/GX390U1QA2 Labels Assy MARK, Operator MARK,, Throttle IndicationLABEL, Caution MARK, Choke OrangeTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help