Multiquip manual MT-76D2TAMPING Rammer Troubleshooting, Engine Troubleshooting

Page 20

MT-76D2TAMPING RAMMER — TROUBLESHOOTING

TABLE 4. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Speed control lever is in "STOP" position?

Set speed control lever to "START" position.

 

 

 

 

No fuel reaching injection pump?

Add fuel. Check entire fuel system.

 

 

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

Fuel filter clogged?

Replace fuel filter and clean tank.

 

 

 

Engine will not start or start is

Faulty fuel supply line?

Replace or repair fuel line.

 

 

delayed, although engine can

Compression too low?

Check piston, cylinder and valves. Adjust or

be turned over.

repair per engine repair manual.

 

 

 

 

 

Fuel injector not working correctly?

Repair or replace injector in accordance with

 

engine repair manual.

 

 

 

 

 

 

Oil pressure too low?

Check engine oil pressure.

 

 

 

 

Low starting temperature limit exceeded

Comply with cold starting instructions and

 

proper oil viscosity.

 

 

 

 

 

 

 

Check whether clear (not turbid) fuel emerges

 

 

from the fuel line (detach from injection

 

Fuel separates has inadequate resistance to

pump). If the fuel is turbid or separated, warm

At low temperatures engine will

low temperatures?

up the engine or drain the complete fuel

 

supply system. Refuel with winter grade diesel

not start.

 

 

fuel.

 

 

 

 

 

 

Engine oil too thick?

Refill engine crankcase with correct type of oil

 

for winter environment.

 

 

 

 

 

Engine fires but stops soon as

Fuel filter blocked?

Replace fuel filter.

 

 

starter is switched off.

Fuel supply blocked?

Check the entire fuel system.

 

 

 

 

Engine stops by itself during

Fuel tank empty?

Add fuel.

 

 

normal operation.

Fuel filter blocked?

Replace fuel filter.

 

 

 

 

 

Fuel tank empty?

Fill with No.2 diesel fuel.

 

 

 

 

Fuel filter clogged?

Replace fuel filter.

 

 

 

Low engine power, output and

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

speed.

 

 

Speed control lever does not remain in

See engine manual for corrective action.

 

 

selected position?

 

 

 

 

 

Engine oil level too full?

Correct engine oil level?

 

 

 

Low engine power output and

Air filter blocked?

Clean or replace air filter.

 

 

 

Adjust valves per engine specification.

low speed, black exhaust

Incorrect valve clearances?

smoke.

 

 

Malfunction at injector?

See engine manual.

 

 

 

 

PAGE 20 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)

Image 20
Contents Model MT-76D2 MT-76D2 Tamping Rammer Proposition 65WARNING Page MT-76D2 Tamping Rammer -TABLE of Contents Mikasa MT-76D2Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only MT-76D2TAMPING Rammer Safety Message Alert Symbols Hazard SymbolsMT-76D2TAMPING Rammer Safety Message Alert Symbols Rotating Parts HazardsMT-76D2TAMPING Rammer Rules for Safe Operation Read this manualMT-76D2TAMPING Rammer Rules for Safe Operation TransportingMT-76D2TAMPING Rammer Operation and Safety Decals MT-76D2TAMPING Rammer General Information Definition of Tamping RammerConstruction of Tamping Rammer Rammer Gearbox and Spring CylinderMT-76D2TAMPING Rammer Specifications MT-76D2 Rammer SpecificationsMT-76D2TAMPING Rammer Controls and Components MT-76D2 Tamping RammerMT-76D2TAMPING Rammer Basic Engine MT-76D2TAMPING Rammer Initial START-UP EngineStarting Throttle LeverStopping the Engine MT-76D2TAMPING Rammer OperationOperation Daily Replacement of Lubricant EngineEngine Oil Replacement Interval MT-76D2TAMPING Rammer Maintenance Cleaning the Air CleanerTransportation StorageMT-76D2TAMPING Rammer Troubleshooting Engine TroubleshootingRammer Troubleshooting Explanation of Code in Remarks Column NO. ColumnPart NO. Column QTY. ColumnMT-76D2TAMPING Rammer Suggested Spare Parts MT-76D2 Rammer withYanmar L48V6 EngineMT-76D2TAMPING Rammer Name Plate and Decals Name Plate and DecalsMT-76D2TAMPING Rammer Nameplate and Decals MT-76D2TAMPING Rammer Crank Case and Engine Assy Crankcase and Engine AssyConnecting ROD PACKING, AIR CleanerSEAT, AIR Cleaner CrankcaseMT-76D2TAMPING Rammer Crankcase and Engine Assy MT-76D2TAMPING Rammer Crankcase and Engine Assy MT-76D2TAMPING Rammer Cylinder Guide and Foot Assy Cylinder Guide and Foot AssyMT-76D2TAMPING Rammer Cylinder Guide and Foot Assy MT-76D2TAMPING Rammer -TANK and Handle Assy Tank and Handle AssyPart Name QTY Remarks Yanmar L-48V6 Engine Cylinder Block Assy Cylinder Block AssyStarter Cover Bolt M10X 12 PlatedNeedle Bearing Bolt M 8X 12 PlatedYanmar L-48V6 Engine Cylinder Head Assy Cylinder Head AssyValve ADJUST. Screw Cylinder HeadSuction Valve Exhaust ValveYanmar L-48V6 Engine Crankshaft and Camshaft Assy Crankshaft and Camshaft AssyYanmar L-48V6 Engine Crankshaft and Camshaft Assy Yanmar L-48V6 Engine Piston Assy Piston AssyPiston Ring SET STD Piston Ring SET OS=0.25Piston Ring SET OS=0.50 CirclipYanmar L-48V6 Engine LUB. OIL Pump and Governor Assy LUB. OIL Pump and Governor AssyYanmar L-48V6 Engine LUB. OIL Pump and Governor Assy Yanmar L-48V6 Engine Cooling and Starting Assy Cooling and Starting AssyCooling & Starting Device Assy Cylinder CoverBolt M 6X12 Plated Cooling FAN CaseYanmar L-48V6 Engine Fuel Injection Pump Assy Fuel Injection Pump AssyFuel Injection Pump Body Valve ASSY. DeliveryDelivery Valve Spring P. Delivery HolderYanmar L-48V6 Engine AIR Cleaner Assy AIR Cleaner AssyStud M 6X14 Plated AIR Intake PipeAIR Intake Gasket Yanmar L-48V6 Engine Muffler Assy Muffler AssyMuffler Gasket Muffler ASSY., DRMBolt M 6X14 Plated Bolt M 6X18 PlatedYanmar L-48V6 Engine TOOLS, Labels and Gasket SET Assy TOOLS, Labels and Gasket SET AssyAIR Cleaner Gasket Yanmar LabelDiesel Label Tool BAGYanmar L-48V6 Engine Accessories Assy Accessories AssyHose 12.5 Band PieceFuel OIL Pipe Rubber HoseTerms and Conditions of Sale Parts Freight PolicyPage Heres HOW to GET Help