Vermont Casting 6100 owner manual Leak Testing, How to Check the Fuel Supply System for Gas Leaks

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Leak Testing

DANGER

To prevent fire or explosion hazard:

·Do not smoke while performing a leak test.

·Do not permit any sources of ignition in the area when testing for leaks.

·Perform leak tests outdoors only.

·Never perform a leak test near a fire or flame.

How to Check the Fuel Supply System for Gas Leaks

1.Mix a solution of equal parts mild detergent or liquid soap and water.

2.Turn off the burner control knobs.

3.Turn the top knob of the fuel-supply cylinder counterclockwise one rotation to open.

4.Apply the soap solution to all connections of fuel-supply assembly.

If no soap bubbles appear, the grill is fine for use.

If bubbles form at the connections, there is a leak. In case of a leak, try tightening the joint. If necessary, replace the faulty part with a replacement part recommended by the manufacturer.

5.Turn off the knob on fuel-supply cylinder.

6.Turn on the burner control knobs for a moment to release pressure in hose, then turn the control knobs back off.

7.Wash off soapy solution with cold water and towel dry.

WARNING: Do not attempt to repair the cylinder valve. If it becomes damaged, the cylinder must be replaced.

If you are unable to stop a leak, shut off the gas supply at the cylinder valve. Remove the cylinder from the grill. Call a gas appliance serviceman or L.P. gas dealer. Do not use appliance until the leak is fixed.

Perform a leak test each time the gas supply cylinder is connected to the regulator. Leak test any time a part of the gas system is replaced. Perform a leak test at least once each year whether the L.P. gas supply cylinder has been disconnected or not.

Have a dealer check the cylinder for deterioration after 10 years, according to DOT regulations. Immediately replace cylinder if any is found.

IMPORTANT! Inspect the gas supply hose regularly. If there are cuts, excessive abrasion or wear, replace the hose prior to operating the appliance.

Use only the hose replacement specified in the parts list for your grill.

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Leak Testing the

Fuel Supply System

(arrows denote primary

areas to check)

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Contents Great Outdoors Table of Contents 6000,7000,8000 Series Gas Grill Portable L.P. Gas Barbecue Grills Fuel Regulator and Hose Transporting a Full Cylinder Example B Take These Instructions to the L.P. Gas DealerFilling and Purging Type 1 L.P. GAS Cylinders Example a Filling a Type 1 Cylinder ValveLiquid Propane Models Tools needed to assemble grillGetting Started Unpacking the Grill PartsLocate these parts Assembly Identifying the Grill PartsTools Needed Assembly Attach the Base to the PillarGrill bottom Assembly Heat Shield Back side of grill Assembly Attach Grill Bottom to PillarAssembly Step Assembly Attach the Side Tables Only for grills equipped with a side burner Side Burner InstallationPhillips head screwdriver Valve orifice properly Seated into burner tube USE Hardware BAG D Assembly Assemble the Grill LidAssembly Step No Tools are Needed Assembly Installing the Internal Grill PartsSet the warming rack onto the back of the cooking grids Installing an L.P. Gas Cylinder Connecting the Regulator to Cylinder Connecting the L.P. Gas CylinderSide Burner Option L.P. Gas Only Installation for Natural GAS Natural Gas Grills Connecting to Natural GasOperating the QUICK-CONNECT To Disconnect the Fuel SupplyLeak Test Connections Use and Care Directions Chapter How to Check the Fuel Supply System for Gas Leaks Leak TestingLighting Instructions Igniter Lighting SystemLighting Instructions HOW to Shut OFF the Grill Match LightingLocating the Match Lighting Hole 6000,7000,8000 Series Replacement Parts Model 6100 Series Components Bottom / Burner AssemblyPillar Assembly Base AssemblyVariable Components Right Side Table AssemblyLeft Side Table Assembly Sideburner Components