Char-Broil 463666508 manual LP Cylinder Exchange, LP Cylinder Leak Test, For your safety

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LP Cylinder Exchange

Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE connecting to grill.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.

useDo not household cleaning agents. Damage to gas

train components can result.

WARNING

If “growing” bubbles appear do not use or move the LP

cylinder. Contact an LP gas supplier or your fire

department!

Connecting Regulator to the LP Cylinder

1.LP cylinder must be properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.

4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve.

lo

ck

 

wi

ff C

 

se

O

 

 

OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

5.Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.

Continued on next page.

Nipple has to be centered

into the LP cylinder valve.

463666508 • 5

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Contents Model 463666508 Product Guide Installation Safety Precautions Call Grill Service Center for Help and PartsSafety Symbols For residential use only. Do not use for commercialTable of Contents LP Cylinder Filling LP Liquefied Petroleum GasUL listed Overfill Protection Only LP cylinders equipped with this type of valveFor your safety Connecting Regulator to the LP CylinderUseDo not household cleaning agents. Damage to gas LP Cylinder ExchangeTurn all grill control knobs to OFF Leak Testing Valves, Hose and RegulatorConnection, do not use this regulator For Safe Use of Your Grill and to Avoid Serious Injury Ignitor Lighting General Grill CleaningBurner Flame Check Turning Grill OffTurn gas off at control knobs and LP cylinder Cleaning the Burner AssemblyStoring Your Grill How To Tell If Meat Is Grilled Thoroughly Food SafetyDescription KeyDescription Key Parts Diagram Model No Assembly Model No Valve Flange Nut #10-24 wing nutsCenter flat portion Hinge on bottom Should curve downward when properly installed Cooking grate 80012776 Vaporiser bar 80012775 Grease clip 80000271 Grease cup 80000270 LP Cylinder Limited Warranty Emergencies Possible Cause Prevention/Solution TroubleshootingPiezo PUSH-BUTTON and Rotary Please register your grill online at This Intentionally blank This Intentionally blank This Intentionally blank Thank You for Your Purchase Grilling Safety Checklist