Char-Broil 463666508 manual Storing Your Grill, Cleaning the Burner Assembly

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CAUTION

SPIDER ALERT!

GAS COLLECTOR

BOX & IGNITOR

BURNER

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

VALVEAIRVENTURI

SHUTTER

If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.

LIFT OUT

BURNER ASSEMBLY

REMOVE

BURNER

CLIPS

CLEAN OUT

SPIDER WEBS

VENTURI

INSIDE VENTURI

In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.

Storing Your Grill

Clean cooking grates.

Store in dry location.

Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.

When LP cylinder is connected to grill, store outdoors in a well- ventilated space and out of reach of children.

If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder. Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance.

Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.

When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1.Turn gas off at control knobs and LP cylinder.

2.Remove cooking grate and vaporiser bar.

3.Under grill remove grease cup, disconnect ignitor wire and clips from burner. To remove clips pull down on large end of clip attached to the valve, turn away from valve, rotate upward and remove small end of clip from burner tube (A).

4.Inside grill remove burner assembly (B), clean ceramic portion of electrode with rubbing alcohol and a swab.

5.Clean outside of burner with soap and water. Lay burner upside down on flat surface, insert garden hose to force water through tubes. Make sure water comes out of all burner holes. Open clogged holes with a thin wire. Shake out excess water and examine holes. Due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

6.If grill is to be stored, coat burner lightly with cooking oil. Wrap in protective cover to keep insects out.

7.If not storing grill after cleaning, replace burner into grill bottom.

8.To reattach clips hold large curved end away from burner tube, insert small curved end into hole under burner tubes,

turn clip towards valve, snap into place.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustration (A).

9.Reattach ignitor wire to electrode.

10.Reposition vaporiser bar and cooking grate. Reattach clean grease cup to grease clip.

11.Before cooking again on grill, perform a “Leak Test” and “Burner Flame Check”.

A

B

463666508 • 9

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Contents Model 463666508 Product Guide Installation Safety Precautions Call Grill Service Center for Help and PartsSafety Symbols For residential use only. Do not use for commercialTable of Contents LP Cylinder Filling LP Liquefied Petroleum GasUL listed Overfill Protection Only LP cylinders equipped with this type of valveFor your safety Connecting Regulator to the LP CylinderUseDo not household cleaning agents. Damage to gas LP Cylinder ExchangeLeak Testing Valves, Hose and Regulator Connection, do not use this regulatorTurn all grill control knobs to OFF For Safe Use of Your Grill and to Avoid Serious Injury Ignitor Lighting General Grill CleaningBurner Flame Check Turning Grill OffCleaning the Burner Assembly Storing Your GrillTurn gas off at control knobs and LP cylinder How To Tell If Meat Is Grilled Thoroughly Food SafetyKey Description KeyDescription Parts Diagram Model No Assembly Model No Valve Flange Nut #10-24 wing nutsCenter flat portion Hinge on bottom Should curve downward when properly installed Cooking grate 80012776 Vaporiser bar 80012775 Grease clip 80000271 Grease cup 80000270 LP Cylinder Limited Warranty Emergencies Possible Cause Prevention/Solution TroubleshootingPiezo PUSH-BUTTON and Rotary Please register your grill online at This Intentionally blank This Intentionally blank This Intentionally blank Thank You for Your Purchase Grilling Safety Checklist