Char-Broil 463440109 Leak Testing Valves, Hose and Regulator, Turn all grill control knobs to OFF

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Hold coupling nut and regulator

as shown for proper connection

to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator!

DANGER

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

Outdoor gas appliance is not intended to be installed in or on a boat.

Outdoor gas appliance is not intended to be installed in or on an RV.

Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

Do not use grill until leak-tested.

If a leak is detected at any time, STOP and call the fire department.

If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.

4.Brush soapy solution onto areas circled below.

NOTE: Sideburner

shelf fascia not

shown for clarity.

5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts.

6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

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Contents Estimated assembly time 45 minutes Date PurchasedINSTALLER/ASSEMBLER Installation Safety Precautions California PropositionUL listed Overfill Protection LP Liquefied Petroleum GasLP Cylinder Filling Only LP cylinders equipped with this type of valveUseDo not household cleaning agents. Damage to gas Connecting Regulator to the LP CylinderFor your safety LP Cylinder ExchangeLeak Testing Valves, Hose and Regulator Connection, do not use this regulatorTurn all grill control knobs to OFF SDo not lean over grill while lighting For Safe Use of Your Grill and to Avoid Serious InjuryIgnitor Lighting Open lid during lightingSideburner Match Lighting General Grill CleaningSideburner Ignitor Lighting Burner Flame CheckTurn gas off at control knobs and LP cylinder Cleaning the Burner AssemblyStoring Your Grill Very Important Burner tubes must reengage valveLava Rock / Briquettes TemperatureFirst Time Use RegulatorIndirect Cooking Food SafetyDirect Cooking Rotisserie CookingUsda Recommended Safe Minimum Internal Temperatures Routine Care Why Clean?General Cleaning Storing Your GrillLimited Warranty Key Qty Description Not PicturedParts Diagram Bottom Shelf Axle Hole LP tank holeHitch Pin Front PanelWheel Axle WasherGrill Head Right Side Shelf Qty 7X15 Fiber WasherSideburner Shelf Sideburner Swing Away Leg Wire Cooking Grate Heat TentGrease Cup Clip LP Tank Tank ThumbscrewTroubleshooting Emergencies Possible Cause Prevention/SolutionElectronic Ignition Troubleshooting Electronic Ignition SectionPage Page Page Regtemp REV00