Coleman 5400 LP manual Contents, General Safety Information

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Contents

General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Fuel Connections Other Than Portable L.P. Cylinders . . . . . . . . . . . . . . . . . . . 4 Natural Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Portable L.P. Gas Barbecue Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 L.P. Gas Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hose and Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Transporting the Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Filling and Purging Type 1 L.P. Gas Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . 6 Purging and Evacuating Devices for L.P. Gas Cylinders

with Type 1 Cylinder Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Assembly/Set up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Connecting Type 1 L.P. Gas Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Fixing a Fuel Leak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Start-Up Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Lighting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Lighting Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Lighting Side Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Shutting Off the Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 General Use and Correct Burner Flames . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Grilling Tips and Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 In Case of Grease Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Cooking Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Cleaning the Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Moving and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 For Your Additional Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Registration Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Page

General Safety Information

This manual contains important information about the assembly, opera- tion and maintenance of this product and system. General safety informa- tion is presented in these first few pages and is also located throughout the manual. Particular attention should be paid to information accompanied by the safety alert symbols: “DANGER”, “WARNING”, “ CAUTION”.

Keep this manual for future reference and to educate new users of this product. This manual should be read in conjunction with the labeling on the product.

Safety precautions are essential when any mechanical or propane fueled equipment is involved. These precautions are necessary when using, storing, and servicing. Using this equipment with the respect and caution demanded will reduce the possibilities of personal injury or property damage.

The following symbols shown below are used extensively throughout this manual. Always heed these precautions, as they are essential when using any mechanical or fueled equipment.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury, or property

2damage.

WARNING

IF YOU SMELL GAS:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, immediately call your gas supplier or your fire department.

5.NEVER use Natural Gas in a unit designed for Liquid Propane (L.P.) Gas.

WARNING

FOR YOUR SAFETY:

1.DO NOT Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.An L.P. cylinder not connected for use shall NOT be stored in the vicinity of this or any other appliance.

3.NEVER use Liquid Propane (L.P.) Gas in a unit designed for Natural Gas.

WARNING

Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

DANGER

FOR OUTDOOR USE ONLY. NEVER operate grill in enclosed areas, as this could lead to gas accumulating from a leak, causing an explosion or a carbon monoxide buildup which could result in injury or death. DO NOT use in garages, breezeways, sheds or any enclosed area. (Fig. 1)

NOT FOR USE BY CHILDREN. (Fig. 2)

If these instructions are ignored, a hazardous fire or explosion could result in physical injury, death or property damage!

WARNING

DO NOT move grill while it is lit. (Fig. 3)

Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. (Fig. 4)

WARNING

NEVER place more than 15 pounds on a side table or a side burner. DO NOT lean on grill. (Fig. 5)

NEVER use charcoal briquettes or lighter fluid in a gas grill. (Fig. 6)

Grill is hot when in use; to avoid burns, DO NOT touch any hot grill surface. Keep children and pets away from hot grill. (Fig. 7)

NEVER leave the grill unattended while it is in use. (Fig. 8)

It is your responsibility to assemble, install, operate and care for your gas grill properly.

DO NOT vent propane vapor from the cylinder before taking it to be refilled.

DO NOT use gas grill indoors or store any propane cylinder(s) indoors, including in the garage, breezeways, sheds or enclosed areas.

Under some circumstances, propane may lose the distinctive odor that was added. Keep the service valve closed and plugged or capped (as recommended by the manufacturer) when the cylinder is not connected to the appliance, including “empty” cylinders. Other strong odors may hide or mask the odor of propane. Colds, aller- gies, sinus congestion, and the use of tobacco, alcohol or drugs may impair your ability to detect the odor of propane.

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Contents Use, Care & Assembly Manual Contents General Safety InformationGeneral Installation Follow these safety rules before each useNatural Gas Connections Electrical AttachmentsLP Fuel Connections Other Than Portable L.P. Cylinders Portable L.P. Gas Barbecue CylindersHose and Regulator Cylinder SpecificationsGas Cylinder Transporting the CylinderFilling and Purging Type Gas Cylinders Take these instructions to the L.P. gas dealerAssembly/Set up Panel Hardware shown actual sizeRight Locations Base Panels Front LeftBracket BackCaster Bracket Locking Front Caster Per Corner BackRight-Side-Up Cylinder SupportDoor Magnet Electrode ModuleLeft Side Panel View of Grill from Rear SpacerWith flange up Firebox Grill CartView of Grill from Front TN x2 DY View of Grill from FrontRight Side Align Slot with Pin Right SideView of Grill from Rear Align Slot with Left Pin Side Burner BurnerLeft Side View of Grill from Rear Trim FireboxRear Plate10-B 10-A10-C 10-D11-C 11-A11-B 11-D12-B 12-A12-C 12-D13-C 13-A13-B 13-D14-A 14-B15-A 16-AGrease Pan 17-A17-C 17-B Grease Pan Support18-C 18-A18-B Rubber Cap Hose Connector Quick Disconnect CouplingRubber Plug Quick Disconnect Coupling How to Check for Leaks Connecting Type 1 L.P. Gas CylindersLeak Testing Fixing a Fuel LeakStart-Up Check List Lighting InstructionsShutting Off the Grill Lighting Main BurnersLighting Side Burner General Use and Correct Burner FlamesCooking Methods Grilling Tips and HintsCase of Grease Fire Steps For Cleaning Venturi Cleaning the VenturiCleaning and Maintenance Suggested Cleaning MaterialsTroubleshooting Moving and StorageProblem Fire at any connection For Your Additional SafetyProblem Grill too hot Problem Flame behind control panel or control knob areaColeman¨ Grill Warranty Registration Card Congratulations on Your NEW Coleman Grill Purchase Page Page Page Warranty Coleman Gas Barbecue Grill Limited Warranty