Char-Broil 463741209 Cleaning the Burner Assembly, Turn gas off at control knobs and LP cylinder

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CAUTION

SPIDER ALERT!

GAS COLLECTOR

BOX & IGNITOR

BURNER

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

VALVEAIRVENTURI

SHUTTER

If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturis.

LIFT OUT

BURNER ASSEMBLY

REMOVE

BURNER

CLIPS

CLEAN OUT

SPIDER WEBS

VENTURI

INSIDE VENTURI

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1.Turn gas off at control knobs and LP cylinder.

2.Remove cooking grate and heat tent.

3.Under grill remove grease cup, disconnect ignitor wire from burner.

4.Inside grill remove burner assembly (A), clean ceramic portion of electrode with rubbing alcohol and a swab.

5.Clean outside of burner with soap and water. Lay burner upside down on flat surface, insert garden hose to force water through tubes. Make sure water comes out of all burner holes. Open clogged holes with a thin wire. Shake out excess water and examine holes. Due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

6.If grill is to be stored, coat burner lightly with cooking oil. Wrap in protective cover to keep insects out.

7.If not storing grill after cleaning, replace burner into grill bottom.

VERY IMPORTANT: Burner tubes must re-engage valve

openings. See illustration (A).

8.Reattach ignitor wire to electrode.

9.Reposition heat tent and cooking grate. Reattach clean grease cup to grease clip.

10.Before cooking again on grill, perform a “Leak Test” and “Burner Flame Check”.

In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.

Correct burner-to-valve engagement

A

Burner Tube

Valve

B

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Contents Product Guide INSTALLER/ASSEMBLER California Proposition Installation Safety PrecautionsFirst Time Use TemperatureLava Rock / Briquettes Pre-Heating Your GrillDirect Cooking Food SafetyIndirect Cooking Rotisserie CookingUsda Recommended Safe Minimum Internal Temperatures General Cleaning Why Clean?Routine Care Storing Your GrillLP Cylinder Filling LP Liquefied Petroleum GasUL listed Overfill Protection Only LP cylinders equipped with this type of valveFor your safety Connecting Regulator To The LP TankUseDo not household cleaning agents. Damage to gas LP Tank ExchangeConnection, do not use this regulator Leak Testing Valves, Hose and RegulatorTurn all grill control knobs to OFF For Safe Use Of Your Grill And To Avoid Serious Injury Safety TipsIgnitor Lighting SDo not lean over grill while lightingHose Check Burner Flame CheckTurning Grill Off Ignitor CheckTurn gas off at control knobs and LP cylinder Cleaning the Burner AssemblyLimited Warranty Statement REV Page Parts Diagram Assembly Right leg Place rail with rating Label to back Support Bar Secure with #10-24x1/2 screws and #10-24 wing nuts Control panel Attach side shelves with #10-24x1-3/4 machine screws Center flat portion Hinge on bottom Hitch pins Swing Away Leg Wire Tank Collar Emergencies Possible Cause Prevention/Solution TroubleshootingElectronic Ignition Page Page Page