Wayne-Dalton 9900 Thermowayne installation instructions Horizontal Angle Flagangle, Track

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9900 Thermowayne™ 9600 Thermogard® 9200 Foamcore™

Torsion Spring

Installation Instructions and Owners Manual

 

NYLON CENTER

CENTER BEARING

RIGHT HAND WOUND

BUSHING

BRACKET

TORSION SPRING (RED)

 

 

END BEARING BRACKET

LEFT HAND CABLE

LEFT HAND WOUND

TORSION SPRING (BLACK)

TORSION TUBE

END BEARING BRACKET

HORIZONTAL

ANGLE

FLAGANGLE

COUNTERBALANCE CABLE

TL-2 JAMB

BRACKET

TL-1 JAMB

BRACKET

DRUMRIGHT HAND CABLE DRUM

REAR SUPPORT ASSEMBLY (NOT SUPPLIED)

TOP BRACKET

 

#3 END HINGE

CENTER HINGE

 

 

ROLLER

 

VERTICAL

 

 

TRACK

 

#2 END HINGE

 

#1 END HINGE

BOTTOM BRACKET

HORIZONTAL TRACK

Parts List

TOP BRACKET BASE

# 158044

TOP BRACKET SLIDE

# 158046

ROLLER

# 154489

VERTICAL TRACK

1 PAIR

TL-1 JAMB BRACKET

# 261965

TL-2 JAMB BRACKET

# 261966

TL-3 JAMB BRACKET

# 261967

HORIZONTAL TRACK

1 PAIR

12” FLAGANGLE (LEFT)

# 240380

12” FLAGANGLE (RIGHT)

# 240381

15” FLAGANGLE (LEFT)

# 240382

15” FLAGANGLE (RIGHT)

# 240383

22-1/16” HORIZ. ANGLE

# 292536

80” HORIZ. ANGLE (RIGHT)

# 292539

80” HORIZ. ANGLE (LEFT)

# 292538

TORSION SPRING (RED)

AS REQUIRED

TORSION SPRING (BLACK)

AS REQUIRED

COUNTERBALANCE CABLES

1 PAIR

CABLE DRUM (RIGHT)

# 284653

CABLE DRUM (LEFT)

# 284654

END BEARING BRACKET (LEFT)

# 279134

END BEARING BRACKET (RIGHT)

# 103415

CENTER BEARING BRACKET

# 100298

NYLON CENTER BUSHING

# 103336

PULL ROPE &

ASTRAGAL

 

SCREW EYE

 

# 6 SCREW EYE

# 100362

60” PULL ROPE

# 274884

OUTSIDE STEP PLATE

INSIDE STEP PLATE

NOTE: DEPENDING ON YOUR DOOR MODEL, SOME PARTS

 

 

 

LISTED MAY NOT BE SUPPLIED IF NOT NECESSARY.

© Copyright 2002 Wayne-Dalton Corp.

PART NO. 248438

Rev.2 02/02

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Contents Track Horizontal Angle Flagangle#2 END Hinge #1 END Hinge Bottom Bracket Horizontal Track Acrylic Glazing Cleaning Instructions MaintenanceSurface Preparation for Painting PaintingSide Lock Installation Thermowayne Nuts ND SET of Holes on TOP Bracket Carriage BoltsThermogard Self Tapping RD SET of Holes on Screws Foamcore Drilling ScrewFlagangle Truss Head Bolt & Nuthorizontal AngleSpring Warning Center Bearing Bracket Horizontal Pencil LineLabel Spring PAD Over MasonryBolt and NUT Not Supplied Extend Bolt Through Track LAG Screws not SuppliedBottom Section Outside Typical Operator InstallationBottom Step Plate

9600 Thermoguard, 9900 Thermowayne, 9200 Foamcore specifications

Wayne-Dalton offers a range of high-performance garage doors designed for durability, insulation, and aesthetic appeal. Among their standout products are the 9200 Foamcore, 9900 Thermowayne, and 9600 Thermoguard models. Each of these doors is engineered to meet various needs, combining advanced technologies with attractive designs.

The Wayne-Dalton 9200 Foamcore door features a unique construction that integrates a polyurethane foam core, providing excellent thermal insulation while minimizing weight. This door is ideal for homeowners looking for energy efficiency, as the polyurethane foam offers an R-value of up to 16.9. The 9200’s steel exterior is available in a variety of colors and finishes, enabling customization that enhances curb appeal. The door’s low-maintenance surface makes it resistant to dents and scratches, while its construction helps to reduce noise and improve security.

The 9900 Thermowayne is another exceptional model, designed specifically for energy efficiency and functionality. This model features a triple-layer construction combining an outer steel layer, a polyurethane insulation core, and an inner steel layer, resulting in an R-value of up to 18.4. The Thermowayne doors are also equipped with an exclusive 2-inch thick door design that minimizes heat transfer, making it an excellent option for regions with extreme temperatures. The 9900 series comes in numerous panel designs and colors, allowing homeowners to select a configuration that complements their home’s architecture. Additionally, the door is finished with a durable paint that resists fading and is easy to clean.

Finally, the Wayne-Dalton 9600 Thermoguard model takes insulation to the next level with its double-layer construction. This door combines a CFC-free polystyrene core between two layers of steel, providing an exceptional R-value of up to 19. The Thermoguard’s design not only enhances thermal performance but also contributes to sound attenuation, making it suitable for homes located in noisy environments. The 9600 series is available in various styles, ensuring a perfect match for any home. Its weather seals and reinforced structure contribute to its longevity and resistance to the elements.

In summary, Wayne-Dalton’s 9200 Foamcore, 9900 Thermowayne, and 9600 Thermoguard garage doors offer exceptional insulation, durability, and aesthetic options to meet diverse homeowner needs. By integrating advanced technology and high-quality materials, these doors not only enhance energy efficiency but also elevate the overall look of a home.