Wayne-Dalton 9600 Thermoguard, 9200 Foamcore Maintenance, Surface Preparation for Painting

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IMPORTANT

SAFETY NOTICES

Wayne-Dalton Corp.

P.O. Box 67

Mt. Hope, Ohio 44660

Read these instructions carefully before attempting installation. If in question about any of the proce- dures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

1.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

2.It is always recommended to wear eye protection when using tools, otherwise serious eye injury could result.

3.Avoid installing your new door on windy days. Door could fall during the installation and cause damage and personal injury.

4.If the door is to be electrically operated at any time, all pull ropes MUST be removed to prevent injury or death to children who may become entangled in the rope. The locking mechanism MUST also be disengaged.

5.Operate door ONLY when properly adjusted and free of obstructions.

6.Should the door become hard to operate or completely inoperative, a qualified door agency should correct the problem to prevent damage to the door or serious personal injury.

7.DO NOT PERMIT children to play with the garage door or the electrical controls. Fatal injury could result, should the child become entrapped between the door and the floor.

8.To prevent serious injury or death, avoid standing in the open doorway or walking through the doorway while the door is moving.

9.Door is constantly under EXTREME SPRING TENSION. To prevent possible serious injury or death, adjustments, repairs, removal or installation, ESPECIALLY of SPRING ASSEMBLIES, CABLES or BOTTOM CORNER BRACKETS, should be performed ONLY by qualified door ser- vice people.

10.If your existing garage door opener does not have a reversing mechanism, you should consider purchasing one that has up to date safety features. These features can prevent opener related property damage or personal injury.

11.Check all bolted connections monthly during the lifetime of the door to prevent damage or personal injury caused by loose connections.

12.Definition of key words used in this manual:

WARNING! -- Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.

IMPORTANT! -- Required step for safe and proper door operation.

NOTE: -- Information assuring proper installation of the door.

MAINTENANCE AND PAINTING

INSTRUCTION FOR

PREPAINTED STEEL DOORS

MAINTENANCE

While factory-applied finishes for steel garage doors are so durable that they will last many years longer than ordinary paints, it is desirable to clean them thoroughly on a routine basis. Apparent discoloration of the paint may occur when it has been exposed in dirt-laden atmospheres for long periods of time. Slight chalking may also cause some change in appearance in areas of strong sunlight. A good cleaning will generally restore the appearance of these coatings and render repainting unnecessary. An occasional light cleaning will also help maintain an aesthetically pleasing appearance. To maintain the original finish of the garage doors, the only regular maintenance necessary is that of annual washing. Mild solutions of detergents or household ammonia will aid in the removal of most dirt, and the following are recommended levels:

One cup of Tide™, or other common detergents, which contain less than 0.5% phosphate, dissolved into five gallons of warm water. NOTE: The use of detergents containing greater than 0.5% phosphate is not recommended for use in general cleaning of garage doors. CAUTION: NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.

SURFACE PREPARATION FOR PAINTING

Wax on the surface must be removed or paint peeling/flaking will result. To remove this wax, it will be necessary to lightly scuff the surface with a gray (not green!) 3M ScotchBrite pad saturated with soapy water. A final wipe and rinse should be done with clean water only, to remove any loose dust or soap film.

Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000 steel wool or No. 400 sand paper to create a smoother surface. Care must be taken to not expose the substrate under the paint (see Note No. 2). Once this exposed condition exists, the likelihood for rusting is greatly increased. See the following paragraph if the metal substrate is observed.

Exposed substrate must be treated to prevent rust from forming (see Note No. 2). Sand the exposed area lightly and paint with high quality metal primer to protect from corrosion. Follow drying time on primer can label before applying topcoat.

The surface to be recoated must not be to smooth or the repaint material will not adhere to it (see Note No. 2). It is advisable to test a representative area to evaluate adhesion. If poor adhesion is observed, the surface must be abraded by sanding or buffing using grades mentioned above. Care must be taken to not expose the substrate under the paint.

PAINTING

After the surface has been properly prepared it must be allowed to dry thoroughly, then coated immediately with a premium quality latex house paint. Follow the paint label directions explicitly. Oil base paint is not recommended. Please note that if substrate is exposed, painting with latex paint may cause accelerated rusting of steel.

NOTES:

1.Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond door manufacturer’s control.

2.If the steel door surface has a finish painted textured surface representing wood grain, stucco, etc., this step should not be attempted as danger of exposing substrate is greatly increased.

3.Consult a professional coatings contractor if in doubt about any of the above directions.

4.Follow directions explicitly on the paint and solvent container labels for proper applications of coatings and disposal of containers. Pay particular attention to those directions involving acceptable conditions in which to paint.

ACRYLIC GLAZING CLEANING INSTRUCTIONS:

1.To clean acrylic glazing wash with plenty of nonabrasive soap or detergent and water. Use the bare hand to feel and dislodge any caked dirt or mud. A soft, grit-free cloth, sponge or chamois may be used to wipe the surface. Do not use hard or rough cloth that will scratch the acrylic glazing. Dry with a clean damp chamois.

2.Grease and oil may be removed with kerosene or a good grade of naphtha (No aromatic content.). Users of these solvents should become familiar with their properties to handle them safely.

3.Do not use: Window cleaning fluids, scouring compounds, gritty cloths, leaded or ethyl gasolines, or solvents such as alcohol, acetone, carbon tetrachloride, etc.

© Copyright 2002 Wayne-Dalton Corp.

© Copyright 2002 Wayne-Dalton Corp.

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Contents #2 END Hinge #1 END Hinge Bottom Bracket Horizontal Track Horizontal Angle FlagangleTrack Surface Preparation for Painting MaintenanceAcrylic Glazing Cleaning Instructions PaintingSide Lock Installation Thermogard Self Tapping RD SET of Holes on Screws Foamcore Carriage BoltsThermowayne Nuts ND SET of Holes on TOP Bracket Drilling ScrewTruss Head Bolt & Nuthorizontal Angle FlagangleLabel Center Bearing Bracket Horizontal Pencil LineSpring Warning Spring PAD Over MasonryLAG Screws not Supplied Bolt and NUT Not Supplied Extend Bolt Through TrackBottom Typical Operator InstallationBottom Section Outside Step Plate

9600 Thermoguard, 9900 Thermowayne, 9200 Foamcore specifications

Wayne-Dalton offers a range of high-performance garage doors designed for durability, insulation, and aesthetic appeal. Among their standout products are the 9200 Foamcore, 9900 Thermowayne, and 9600 Thermoguard models. Each of these doors is engineered to meet various needs, combining advanced technologies with attractive designs.

The Wayne-Dalton 9200 Foamcore door features a unique construction that integrates a polyurethane foam core, providing excellent thermal insulation while minimizing weight. This door is ideal for homeowners looking for energy efficiency, as the polyurethane foam offers an R-value of up to 16.9. The 9200’s steel exterior is available in a variety of colors and finishes, enabling customization that enhances curb appeal. The door’s low-maintenance surface makes it resistant to dents and scratches, while its construction helps to reduce noise and improve security.

The 9900 Thermowayne is another exceptional model, designed specifically for energy efficiency and functionality. This model features a triple-layer construction combining an outer steel layer, a polyurethane insulation core, and an inner steel layer, resulting in an R-value of up to 18.4. The Thermowayne doors are also equipped with an exclusive 2-inch thick door design that minimizes heat transfer, making it an excellent option for regions with extreme temperatures. The 9900 series comes in numerous panel designs and colors, allowing homeowners to select a configuration that complements their home’s architecture. Additionally, the door is finished with a durable paint that resists fading and is easy to clean.

Finally, the Wayne-Dalton 9600 Thermoguard model takes insulation to the next level with its double-layer construction. This door combines a CFC-free polystyrene core between two layers of steel, providing an exceptional R-value of up to 19. The Thermoguard’s design not only enhances thermal performance but also contributes to sound attenuation, making it suitable for homes located in noisy environments. The 9600 series is available in various styles, ensuring a perfect match for any home. Its weather seals and reinforced structure contribute to its longevity and resistance to the elements.

In summary, Wayne-Dalton’s 9200 Foamcore, 9900 Thermowayne, and 9600 Thermoguard garage doors offer exceptional insulation, durability, and aesthetic options to meet diverse homeowner needs. By integrating advanced technology and high-quality materials, these doors not only enhance energy efficiency but also elevate the overall look of a home.