Wayne-Dalton 9600 Thermoguard Typical Operator Installation, Bottom Section Outside, Step Plate

Page 8

If the door still does not operate easily, lower the door into the closed position, UNWIND THE SPRING(S) FULLY (Reference the insert sheet “Removing the Old Door/Preparing the Opening” section on Torsion Spring Removal), and re- check the following the items:

1.) Check the door for level.

2.) Check the torsion tube for level.

3.) Check the track spacing.

4.) Check the counterbalance cables for equal tension.

5.) Check for track for potential obstruction of the rollers.

6.) Clamp locking pliers onto track and rewind spring(s).

IMPORTANT! If door still does not operate properly, then contact a qualified door agency.

SCREW EYE AT 48” TO 50” (1220 to 1270 mm) FROM FLOOR

PULL ROPE

 

2nd HOLE AT 2-3/16”

 

(56 mm) FROM 1st HOLE

BOTTOM SECTION

 

(OUTSIDE)

 

1st HOLE AT 1”

 

(25 mm) FROM

OUTSIDE

BOTTOM OF

STEP PLATE

SECTION

 

 

20

To install the step plate raise the door to a comfortable working height and secure with locking pliers to the track. Locate the step plate in the center of any stile on a raised panel door. Make one mark 1” (25 mm) up from the bottom edge and another mark 2- 3/16” (56 mm) up from the first mark. Drill a 7/16” (11 mm) hole through the section at each mark and insert the step plate. Loosely fasten step plate slide to base with (1) 1/4-20 x 1/2” carriage bolt and nut. Align inside step plate holes and fasten from inside using the #8 screws provided. Install one #8 x 3/4” screw in the bottom step plate hole. In the top hole use the #8 x 3/4” screw when attaching step plates to 9200 Foamcore™, use the #8 x 1” screw when attaching step plates to 9600 Thermogard® and use the #8 x 1-1/2” screw when attaching step plates to 9900 Thermowayne™. Tighten 1/4-20 carriage bolt and nut.

NOTE: Step plates are optional on 9900 Thermowayne™, 9600 Thermogard®, and 9200 Foamcore™ door models.

TYPICAL OPERATOR

BRACKET (SUPPLIED

WITH OPERATOR)

BRIDGE POINT

 

TYPICAL OPERATOR

SCREWS (SUPPLIED

ARM (SUPPLIED

WITH OPERATOR)

WITH OPERATOR)

 

SEE OPERATOR INSTRUCTIONS

OPERATOR 21

FOR DETAILS ON INSTALLATION

MUNTIN

 

INSTALLATION TIPS:

1.Follow the installation instructions supplied with your operator.

2.Reinforce top section per manufacturer’s recommendation prior to attaching operator.

3.Install trolley rail 1” to 1-1/2” (25 - 38 mm) above high arc of top section of the door.

4.Mount operator to ceiling so that 1” to 1-1/2” (25 - 38 mm) clearance is maintained between trolley rail and top section when door is fully open (trolley rail will slope down towards rear).

5.The operator bracket must be mounted to the operator muntin on the top section so it bridges the transition point in section thickness.

WARNING!

OPERATOR MUST BE TESTED AT TIME OF INSTALLATION AND MONTHLY THEREAFTER TO ENSURE THAT DOOR REVERSES ON CONTACT WITH 2 X 4 BOARD LAID FLAT UNDER THE DOOR. FAIL- URE TO ADJUST OPERATOR, IF NECESSARY, CAN RESULT IN SE- VERE INJURY OR DEATH. IFYOUR OPERATOR IS EQUIPPED WITH

TIE PULL ROPE TO

BOTTOM BRACKET

19

BOTTOM SECTION

(INSIDE)

INSIDE STEP

PLATE BASE

INSIDE STEP

PLATE SLIDE

#8 x 3/4” SCREW

#8 x 3/4” SCREW

9200 FOAMCORE #8 x 1” SCREW

9600 THERMOGARD #8 x 1-1/2” SCREW 9900 THERMOWAYNE

1/4-20 X 9/16”

CARRIAGE BOLT AND WHIZ NUT

PHOTOELECTRIC SYSTEM, THEN THIS MUST BE TESTED AT THE SAME TIME TO ENSURE THAT DOOR DOES NOT CLOSE AND A CLOSING DOOR OPENS IF SYSTEM IS OBSTRUCTED. FAILURE TO MAKE ADJUSTMENTS, IF NECESSARY, CAN RESULT IN SEVERE INJURY OR DEATH.

INSTALL FRONT OF

 

TROLLEY RAIL 1”

 

TO 1-1/2” (25 - 38

IMPORTANT! ANGLE MUST

mm) ABOVE HIGH-

BE ATTACHED TO FRAM-

ARC OF DOOR

ING MEMBER(S)

Twist the No. 6 screw eye into the wood jamb approximately 48” to 50” (1220 to 1270 mm) from the floor. Tie the pull rope to the screw eye and to the bottom bracket as shown.

WARNING!

DO NOT INSTALL PULL ROPES ON DOORS WITH ELECTRIC OP- ERATORS. CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING INJURY OR DEATH.

TYPICAL OPERATOR INSTALLATION

If you are installing an electric operator on your door, the following informa- tion is provided to ensure proper function of your door/operator installation. Figure 21 shows a typical means of connecting the operator arm to the opera- tor stile located in the center of the top section.

 

ATTACH OPERATOR

 

TO CEILING USING

 

PERFORATED ANGLE

ATTACH OPERATOR

INSTALL TROLLEY RAIL 1” TO 1-1/2”

RAIL SECURELY TO

(25 - 38 mm) ABOVE DOOR WHEN

SPRING PAD

FULLY OPEN (RAIL WILL SLOPE

 

DOWN)

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Contents #2 END Hinge #1 END Hinge Bottom Bracket Horizontal Track Horizontal Angle FlagangleTrack Maintenance Acrylic Glazing Cleaning InstructionsSurface Preparation for Painting PaintingSide Lock Installation Carriage Bolts Thermowayne Nuts ND SET of Holes on TOP BracketThermogard Self Tapping RD SET of Holes on Screws Foamcore Drilling ScrewTruss Head Bolt & Nuthorizontal Angle FlagangleCenter Bearing Bracket Horizontal Pencil Line Spring WarningLabel Spring PAD Over MasonryLAG Screws not Supplied Bolt and NUT Not Supplied Extend Bolt Through TrackTypical Operator Installation Bottom Section OutsideBottom Step Plate

9600 Thermoguard, 9900 Thermowayne, 9200 Foamcore specifications

Wayne-Dalton offers a range of high-performance garage doors designed for durability, insulation, and aesthetic appeal. Among their standout products are the 9200 Foamcore, 9900 Thermowayne, and 9600 Thermoguard models. Each of these doors is engineered to meet various needs, combining advanced technologies with attractive designs.

The Wayne-Dalton 9200 Foamcore door features a unique construction that integrates a polyurethane foam core, providing excellent thermal insulation while minimizing weight. This door is ideal for homeowners looking for energy efficiency, as the polyurethane foam offers an R-value of up to 16.9. The 9200’s steel exterior is available in a variety of colors and finishes, enabling customization that enhances curb appeal. The door’s low-maintenance surface makes it resistant to dents and scratches, while its construction helps to reduce noise and improve security.

The 9900 Thermowayne is another exceptional model, designed specifically for energy efficiency and functionality. This model features a triple-layer construction combining an outer steel layer, a polyurethane insulation core, and an inner steel layer, resulting in an R-value of up to 18.4. The Thermowayne doors are also equipped with an exclusive 2-inch thick door design that minimizes heat transfer, making it an excellent option for regions with extreme temperatures. The 9900 series comes in numerous panel designs and colors, allowing homeowners to select a configuration that complements their home’s architecture. Additionally, the door is finished with a durable paint that resists fading and is easy to clean.

Finally, the Wayne-Dalton 9600 Thermoguard model takes insulation to the next level with its double-layer construction. This door combines a CFC-free polystyrene core between two layers of steel, providing an exceptional R-value of up to 19. The Thermoguard’s design not only enhances thermal performance but also contributes to sound attenuation, making it suitable for homes located in noisy environments. The 9600 series is available in various styles, ensuring a perfect match for any home. Its weather seals and reinforced structure contribute to its longevity and resistance to the elements.

In summary, Wayne-Dalton’s 9200 Foamcore, 9900 Thermowayne, and 9600 Thermoguard garage doors offer exceptional insulation, durability, and aesthetic options to meet diverse homeowner needs. By integrating advanced technology and high-quality materials, these doors not only enhance energy efficiency but also elevate the overall look of a home.
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