Wayne-Dalton Wayne Dalton Garage Door Models and Thermometer Information

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9900 Thermowayne™ 9600 Thermogard®

9200 Foamcore™

Wayne-Dalton Corp.

P.O. Box 67, Mt. Hope, Ohio

44660LIFETIME LIMITED WARRANTY

www.wayne-dalton.com

The Manufacturer warrants the 9900 THERMOWAYNE, 9600 THERMOGARD and 9200 FOAMCORE insulated garage door for as long as you own the door from the time of installation against structural failure (rendering the door inoperable) of the door sections due to separation/ degradation of foam insulation. Other conditions and exceptions as contained herein apply.

The Manufacturer warrants the steel skin of the9900 THERMOWAYNE, 9600 THERMOGARD and 9200 FOAMCORE insulated garage door for as long as you own the door from the time of installation against deterioration such as cracking or splitting due to rust-through. Other conditions and exceptions contained herein apply.

5/16” x 2”

LAG SCREWS (NOT SUPPLIED)

5/16” x 1-1/4”

BOLT AND NUT (NOT SUPPLIED)

HORIZONTAL TRACK

PERFORATED ANGLE (NOT SUPPLIED)

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IMPORTANT! ANGLE MUST BE ATTACHED TO FRAMING MEMBER ADEQUATE TO SUPPORT DOOR WEIGHT WITH 5/16” x 2” LAG BOLTS

5/16” x 1-1/4”

BOLT AND NUT

(NOT SUPPLIED)

EXTEND BOLT THROUGH TRACK

The Manufacturer warrants the garage door hardware and track, excluding springs, for as long as you own the door against defects in workmanship or material from time of installation.

After a period of TWENTY YEARS from time of installation, replacement of LIFETIME LIMITED WARRANTY materials are prorated at 50 percent of Manufacturer’s published pricing at time of claim.

This warranty extends only to the original homeowner, providing the door is installed in his/her place of primary residence. It is not transferable. The warranty applies to residential property only and is not valid on commercial or rental property.

The Manufacturer warrants that any parts of the door not covered by the above limited warranty will be free from defects in workmanship and material for ONE YEAR from the time of installation.

The Manufacturer shall, upon notification, correct any nonconformity at its option, by repairing, replacing, or refunding original purchase price of any defective part(s). This warranty covers material only and excludes all other charges incurred.

NO EMPLOYEE, DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER.

The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unautho- rized service, alteration of products, neglect or abuse, or attempt to use the products for other than the customary usage or for their intended purposes. The 9900 THERMOWAYNE, 9600 THERMOGARD and 9200 FOAMCORE warranty becomes null and void if the door is punctured with any hole or if a hole is drilled into the door sections other than those specified in the notes of installation. This warranty does not cover the product due to circumstances such as normal wear, damage from corrosive fumes or substances, fire, condensation, vandalism, acts of God, or other causes beyond Manufacturer’s control, nor replacement or repair labor.

THIS WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS WARRANTY ACT. NO WARRANTIES, EXPRESSED OR IMPLIED, (INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICU- LAR PURPOSE), SHALL EXTEND BEYOND THE APPLICABLE TIME PERIOD STATED IN BOLD FACE TYPE ABOVE.

Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the product was purchased within the warranty period. Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyer’s expense for inspection. If judged by Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of Manufac- turer, free from all charges except authorized transportation and replacement labor.

THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES. THE LIABILITY OF MANUFACTURER, WHETHER IN CONTRACT, TORT, UNDER ANY WARRANTY, OR OTHERWISE, SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE, AT ITS OPTION, ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP. MANUFACTURER SHALL NOT BE LIABLE FOR COST OF REMOVAL OR INSTALLATION OR SHALL NOT BE RESPONSIBLE FOR ANY DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE.

This warranty gives you specific legal rights, and you may also have other rights, which may vary from state to state. However, some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.

© Copyright 2002 Wayne-Dalton Corporation

Using perforated angle, fabricate rear support for horizontal tracks as shown. Using lag screws, make sure that support is fastened into ceiling joist, or ad- equate framing members to hold the weight of the door. Keeping the horizontal track parallel to the edge of the door sections, raise the horizontal track to a level position and bolt it to the rear support structure. Track must be secured and braced to prevent movement. The bolt should extend into the track to act as a roller stop. Repeat for other side. Remove locking pliers and close door.

WARNING!

KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3/4” (19 mm)

OF DOOR EDGE, OTHERWISE DOOR COULD FALL, RESULTING IN SERIOUS INJURY OR DEATH.

Permanently attach the vinyl weather stripping to both door jambs and the header. Now, lift the door and check it’s balance. Unwind spring(s) if door lifts by itself or if it is hard to pull down. Wind spring(s) if door is difficult to lift or too easy to pull down.

To adjust spring tension, fully close door. Apply locking pliers to track above third roller. Insert a winding bar into the winding cone. Push upward on the winding bar while carefully loosening the set screws in the winding cone. BE

PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE LOOSE.

NOTE: On doors with one spring, it will be necessary to clamp the torsion tube with locking pliers to keep counterbalance cables on cable drums BEFORE loos- ening set screws.

IMPORTANT! Pushing the winding bar too far will cause the counterbalance cables to fall off the cable drums.

Carefully adjust spring tension 1/4 turn. Retighten both set screws in the winding cone and if required, repeat for the other side. Recheck door balance DO NOT ADJUST MORE THAN 1/2 TURN FROM THE RECOMMENDED NUMBER OF TURNS.

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Contents Track Horizontal Angle Flagangle#2 END Hinge #1 END Hinge Bottom Bracket Horizontal Track Painting MaintenanceAcrylic Glazing Cleaning Instructions Surface Preparation for PaintingSide Lock Installation Drilling Screw Carriage BoltsThermowayne Nuts ND SET of Holes on TOP Bracket Thermogard Self Tapping RD SET of Holes on Screws FoamcoreFlagangle Truss Head Bolt & Nuthorizontal AngleSpring PAD Over Masonry Center Bearing Bracket Horizontal Pencil LineSpring Warning LabelBolt and NUT Not Supplied Extend Bolt Through Track LAG Screws not SuppliedStep Plate Typical Operator InstallationBottom Section Outside Bottom

9600 Thermoguard, 9900 Thermowayne, 9200 Foamcore specifications

Wayne-Dalton offers a range of high-performance garage doors designed for durability, insulation, and aesthetic appeal. Among their standout products are the 9200 Foamcore, 9900 Thermowayne, and 9600 Thermoguard models. Each of these doors is engineered to meet various needs, combining advanced technologies with attractive designs.

The Wayne-Dalton 9200 Foamcore door features a unique construction that integrates a polyurethane foam core, providing excellent thermal insulation while minimizing weight. This door is ideal for homeowners looking for energy efficiency, as the polyurethane foam offers an R-value of up to 16.9. The 9200’s steel exterior is available in a variety of colors and finishes, enabling customization that enhances curb appeal. The door’s low-maintenance surface makes it resistant to dents and scratches, while its construction helps to reduce noise and improve security.

The 9900 Thermowayne is another exceptional model, designed specifically for energy efficiency and functionality. This model features a triple-layer construction combining an outer steel layer, a polyurethane insulation core, and an inner steel layer, resulting in an R-value of up to 18.4. The Thermowayne doors are also equipped with an exclusive 2-inch thick door design that minimizes heat transfer, making it an excellent option for regions with extreme temperatures. The 9900 series comes in numerous panel designs and colors, allowing homeowners to select a configuration that complements their home’s architecture. Additionally, the door is finished with a durable paint that resists fading and is easy to clean.

Finally, the Wayne-Dalton 9600 Thermoguard model takes insulation to the next level with its double-layer construction. This door combines a CFC-free polystyrene core between two layers of steel, providing an exceptional R-value of up to 19. The Thermoguard’s design not only enhances thermal performance but also contributes to sound attenuation, making it suitable for homes located in noisy environments. The 9600 series is available in various styles, ensuring a perfect match for any home. Its weather seals and reinforced structure contribute to its longevity and resistance to the elements.

In summary, Wayne-Dalton’s 9200 Foamcore, 9900 Thermowayne, and 9600 Thermoguard garage doors offer exceptional insulation, durability, and aesthetic options to meet diverse homeowner needs. By integrating advanced technology and high-quality materials, these doors not only enhance energy efficiency but also elevate the overall look of a home.