Sentry Industries Sentry Xpress 4.0 manual Theory Operation, Rate, Hold

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Theory of

Operation

The temperature you are firing to is called the target temperature. After the controller reaches the target tem- perature, it can also hold that temperature.

The controller fires at a controlled heating rate. The rate is figured in degrees per hour. If you selected a rate of 100° per hour, it would take 10 hours for the kiln to reach 1000°. Rate is similar to “miles per hour.”

In summary, the controller does three basic tasks:

1)It fires at a controlled heating rate, or speed, mea- sured in degrees of temperature change per hour.

2)It fires to a target temperature.

3)It can hold the target temperature.

The controller fires in segments, or stages. A segment is a given heating rate to a target temperature. Shown above is a segment with a rate of 625° per hour, a target temperature of 1250°, and a hold of one hour.

Heating rate is figured in degrees per hour. The recom- mended heating rate for the material you are firing is usu- ally available from your supplier. It also varies depending on the thickness of the material.

To figure how long a firing segment will take, subtract the current temperature from the target temperature and divide the resultant temperature by the heating rate. In the diagram above, the firing time is 1250° - 80° (room tempera- ture) = 1170 ÷625 = 1.87 hours.

The controller can fire up to 8 segments per firing. One segment is often all that is needed, though.

After the controller has finished firing the last segment, it will turn off power to the elements.

Note: If you enter a rate of 0000 in segment 1, or if the target temperature in segment 1 is lower than the cur-

rent temperature, will appear in the display.

Rate

Each segment must include a rate, which is degrees of temperature change per hour.

The kiln will fire at full power when the rate is

1799°F/999°C. Full power displays as .

Note: To enter full power from

 

 

, press the

 

 

 

 

key once.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hold

Hold is the length of time that you want the kiln to re- main at the target temperature. Hold is also called soak or dwell time. Hold maintains a steady temperature for the length of time you specify. You can use Hold in both heat- ing-up and cooling-down segments.

When Hold is set to 99.59 hours, the controller will re- main at that temperature indefinitely, until you press

. To enter a 99.59 hour Hold, press the once from 00.00 during programming.

Note: During a Hold, the display flashes between the Hold temperature and time left in Hold.

Two Firing Modes: Single-Speed and Ramp-Hold

To give you greater flexibility, your controller has two firing modes:

Single-Speed Mode (see next page)

Often times, all you will need is Single-Speed mode, which has one segment that includes a rate (temperature change per hour), a target temperature, and (if needed) hold time.

In Single-Speed mode, you can choose one of five firing speeds. Then enter the temperature you are firing to.

Ramp-Hold Mode (see page 7)

Ramp-Hold mode offers much greater flexibility than Single-Speed mode. Use Ramp-Hold to create custom fir- ings with up to 8 segments. The controller can store 4

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Contents Sentry Xpress Introduction ContentsTime and Temperature Display SafetyGeneral Guidelines Operation Begins from the IdLE DisplayPower Failures DelayThunder Storms Power Surges Canceling a New ProgramRate Theory OperationHold Two Firing Modes Single-Speed and Ramp-HoldSingle-Speed Programming Instructions Temperature Over-ShootSelecting a Firing Mode Programming a Cooling Segment Ramp-Hold ModeRamp-Hold Practice Program Parts of a SegmentSkip Segment Advanced FeaturesAdd Hold Time Ramp-Hold Programming InstructionsAlarm Editing the Target TemperatureLost Wax Burnout OverviewBurnout Instructions Display MessagesBAdP / Bad Programming Error MessagesEtH / Electronics Too Hot Fail / Thermocouple FailureHtdE / High Temperature Deviation FE Error MessagesPF 1 / Power Failure PF 2 / Power FailureController Power Input Test Problem Controller display is blank. No heat in kilnSelecting F or C Display Trouble ShooterProblem Controller display turns on. No heat in kiln Index Problem Kiln switch box ½ amp fuses keep blowingKiln Switch Box ½ Amp Fuse Power Test Single-Speed Shorthand Instructions