Sentry Industries Sentry Xpress 4.0 manual Introduction, Contents

Page 2

Introduction

The easiest way to learn to operate your controller is to read this manual while you are sitting in front of your kiln. Press the keys as you read the instructions.

Do not worry if you hear a clicking noise during operation. Mechanical relays click as they turn the heating elements on and off. This is normal.

When you first connect the power, the

controller will display a software code and

then

 

 

 

.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If your controller shows

 

 

instead of a

 

 

software code before

 

 

 

 

appears, then

 

 

 

 

the controller includes

 

 

only Skip Seg-

ment from "Advanced Features" on pages

8 - 9. If your controller shows a software

code before

 

appears, then the con-

 

troller has all the features in this manual.

Please read the manual. Damage caused by failure to follow instructions is not covered by warranty.

Once you learn the basic features of the Sentry Xpress, you will be able to control every stage of firing. This offers learning opportunities and convenience difficult to imagine with a manual-controlled kiln.

©2004, by Paragon Industries, L.P. IM-221/2-06

Contents

General Guidelines . . . . . . . . . . . . . . . . . 3

Time and Temperature Display . . . . . . . . . . . . . . . . . . . 3 Operation Begins from the IdLE Display. . . . . . . . . . . . 3 Thermocouple Inspection . . . . . . . . . . . . . . . . . . . . . . . 3 A Rapid Way to Scroll Numbers . . . . . . . . . . . . . . . . . . 4 Program Review & Repeat Firing . . . . . . . . . . . . . . . . . 4 Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Power Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 CPLt Message: Firing Completed . . . . . . . . . . . . . . . . . 4 Thunder Storms and Power Surges . . . . . . . . . . . . . . . 4 Canceling a New Program. . . . . . . . . . . . . . . . . . . . . . . 4

Theory of Operation . . . . . . . . . . . . . . . . 5

Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Two Firing Modes: Single-Speed and Ramp-Hold . . . . 5

Temperature Over-Shoot . . . . . . . . . . . . . . . . . . . . . . . . 6

Single-Speed Programming Instructions . . . . . . . . . . . 6

Ramp-Hold Mode. . . . . . . . . . . . . . . . . . . 7

Programming a Cooling Segment. . . . . . . . . . . . . . . . . 7 Ramp-Hold Programming Instructions. . . . . . . . . . . . . 8

Advanced Features . . . . . . . . . . . . . . . . . 8

Skip Segment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Add Hold Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Editing the Target Temperature During Firing . . . . . . . 9

The Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Lost Wax Burnout . . . . . . . . . . . . . . . . . . 9

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Burnout Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Display Messages . . . . . . . . . . . . . . . . . 10 Error Messages . . . . . . . . . . . . . . . . . . . 11

bAdP / Bad Programming . . . . . . . . . . . . . . . . . . . . . . 11

EtH / Electronics Too Hot . . . . . . . . . . . . . . . . . . . . . . 11

FAIL / Thermocouple Failure . . . . . . . . . . . . . . . . . . . . 11

FE Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

FtL / Fired Too Long . . . . . . . . . . . . . . . . . . . . . . . . . . 12

HTdE / High Temperature Deviation . . . . . . . . . . . . . . 12

PF 1 / Power Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PF 2 / Power Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PF 3 / Power Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

tC / Thermocouple Failure . . . . . . . . . . . . . . . . . . . . . . 12

tCL / Thermocouple Lag . . . . . . . . . . . . . . . . . . . . . . . 12

tCr / Thermocouple Reversed . . . . . . . . . . . . . . . . . . . 12

Thermocouple Offset . . . . . . . . . . . . . . 11 Selecting °F or °C Display . . . . . . . . . . . 11 Trouble Shooter. . . . . . . . . . . . . . . . . . . 13

Controller display is blank. No heat in kiln.. . . . . . . . . 13 Controller display turns on. No heat in kiln. . . . . . . . . 14 Kiln switch box ½ amp fuses keep blowing.. . . . . . . . 15

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Shorthand Instructions . . . . . . . . . . . . . 16

2 Single-Speed/Ramp-Hold

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Contents Sentry Xpress Contents IntroductionGeneral Guidelines SafetyTime and Temperature Display Operation Begins from the IdLE DisplayThunder Storms Power Surges DelayPower Failures Canceling a New ProgramHold Theory OperationRate Two Firing Modes Single-Speed and Ramp-HoldSingle-Speed Programming Instructions Temperature Over-ShootSelecting a Firing Mode Ramp-Hold Practice Program Ramp-Hold ModeProgramming a Cooling Segment Parts of a SegmentAdd Hold Time Advanced FeaturesSkip Segment Ramp-Hold Programming InstructionsLost Wax Burnout Editing the Target TemperatureAlarm OverviewDisplay Messages Burnout InstructionsEtH / Electronics Too Hot Error MessagesBAdP / Bad Programming Fail / Thermocouple FailurePF 1 / Power Failure FE Error MessagesHtdE / High Temperature Deviation PF 2 / Power FailureSelecting F or C Display Problem Controller display is blank. No heat in kilnController Power Input Test Trouble ShooterProblem Controller display turns on. No heat in kiln Index Problem Kiln switch box ½ amp fuses keep blowingKiln Switch Box ½ Amp Fuse Power Test Shorthand Instructions Single-Speed