Sentry Industries Sentry Xpress 4.0 manual Ramp-Hold Mode, Programming a Cooling Segment

Page 7

Ramp-Hold

Mode

You can make your own firing programs and store them in the controller’s memory. A firing program tells the kiln how fast to fire, and to what temperature. The simplest pro- gram is one segment. You can use up to 8 segments with your controller in Ramp-Hold mode.

Each segment includes a firing rate and firing tempera- ture. You can also soak, or hold, the temperaturefor a spec- ified period.

The Parts of a Segment

Rate (temperature change in degrees per hour)

Target temperature

Hold at the target temperature (not always used)

The controller can retain four programs in memory even when power is turned off. Programs are numbered Pro1 - Pro4.

The first message to appear after you plug in your Sentry

Xpress is

 

 

 

 

 

. Press

 

. Then use the

 

key

to scroll

through

these messages:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.

 

 

 

To use Ramp-Hold mode for the first time,

select

. You do that by pressing the

key after

 

appears. Then follow the boxed instructions on page 8 to enter temperature, heating rate, etc.

is Program 1. When you fire the kiln again, you

can repeat Program 1 by selecting

. (See page 4.)

When you are ready to fire a different program, select , which is Program 2. Then enter temperatures, heat-

ing rates, etc. Select Program 3 and 4 the same way.

A program can have up to 8 segments, but you don’t have to use all 8 segments. Use only the number needed per fir- ing. Often one segment is all you will need. Zero out the un- used segments. The instructions on page 8 explain how to do that.

To over-write a program, select it and enter new rates and temperatures. This automaticallyover-writes the previ- ous program. Write down your programs in a notebook and record firing results for all firings.

Programming a

Cooling Segment

For controlled cooling, program a segment to a lower target temperature than that of the preceding segment.

Example: You fire at a rate of 500°F per hour to 1450°F with your first segment. You want the kiln to cool at a rate of 100°F per hour down to 700°F. Here is how you would program the two segments:

Segment

Rate

Temp.

Hold

°F/°C

°F/°C

1

500/277

1450/788

00.00

2

100/55

700/371

00.00

The first segment is the heating segment. The second one is the cooling segment. The controller does not use mi- nus numbers for cooling. Just enter a lower target tempera- ture than that of the previous segment.

If you prop the lid or door for a fast cooling, program a fast cooling rate for that segment. If you lower the tempera- ture quickly by propping the lid but program a slow cooling rate, the controller will just raise the temperature again.

Example: Some glass artists flash-cool the glass just after it fuses. They open the door a few inches to remove heat, then close it again. This takes the glass down rapidly through the devitrification range. To program a flash-cool, use maximum rate. This shuts off the heating elements dur- ing that segment, allowing the kiln to cool rapidly.

Note: During fast cooling, do not open the door all the way. Do not force-cool the kiln with a fan.

Note: You may get an FTL error message (page 12) if you program a cool-down target temperature that is close to room temperature. This is because the kiln cools more slowly as it approaches room temperature, causing the error code.

ARamp-Hold Practice Program

To practice using the controller, we will enter a program that includes three segments. The last segment is a cooling segment.

Using the programming instructions on the next page, enter this firing schedule. Then use Program Review (page 4) to check for accuracy.

Make a simple chart like the one above when planning a fir- ing program.

PrO1

rA1 = 250 °F 1 = 750 HLd 1 = 00.00 rA2 = 900

°F 2 = 1425 HLd 2 = 00.30 rA3 = 150

°F 3 = 750 HLd 3 = 00.00

rA4 = 0000 (zeroes cancel segments 4-8)

7

Image 7
Contents Sentry Xpress Introduction ContentsOperation Begins from the IdLE Display SafetyTime and Temperature Display General GuidelinesCanceling a New Program DelayPower Failures Thunder Storms Power SurgesTwo Firing Modes Single-Speed and Ramp-Hold Theory OperationRate HoldSelecting a Firing Mode Temperature Over-ShootSingle-Speed Programming Instructions Parts of a Segment Ramp-Hold ModeProgramming a Cooling Segment Ramp-Hold Practice ProgramRamp-Hold Programming Instructions Advanced FeaturesSkip Segment Add Hold TimeOverview Editing the Target TemperatureAlarm Lost Wax BurnoutBurnout Instructions Display MessagesFail / Thermocouple Failure Error MessagesBAdP / Bad Programming EtH / Electronics Too HotPF 2 / Power Failure FE Error MessagesHtdE / High Temperature Deviation PF 1 / Power FailureTrouble Shooter Problem Controller display is blank. No heat in kilnController Power Input Test Selecting F or C DisplayProblem Controller display turns on. No heat in kiln Kiln Switch Box ½ Amp Fuse Power Test Problem Kiln switch box ½ amp fuses keep blowingIndex Single-Speed Shorthand Instructions