Ingersoll-Rand LCA070DIP3LRU...-E, LCA250QIP3LRN..-E manual Maintenanceb, Equipment Being Repaired

Page 20

MAINTENANCEB

A

 

WARNING

LC2A015S and LC2A030D Hoists

7,5 mini

 

• Never perform maintenance on the hoist while it is

 

supporting a load.

 

• Before performing maintenance, tag controls:

 

DANGER - DO NOT OPERATE -

 

EQUIPMENT BEING REPAIRED.

 

• Only allow personnel trained in operation and service of this

 

hoist to perform maintenance.

 

• After performing any maintenance on the hoist dynamically

 

test the hoist to 100% of its rated capacity, in accordance with

 

ASME B30.16 standards, before returning hoist to service.

 

Testing to more than 100% of rated capacity is required to set

 

overload device and may be required to comply with

 

standards and regulations set forth in areas outside the USA.

 

• Shut off air system and depressurize air lines before

 

performing any maintenance.

14,5 mini

Proper use, inspections and maintenance increase the life and

D6440775

usefulness of your Ingersoll-Randequipment. During assembly, (D6440775)

lubricate gears, bearings and shafts with applicable lubricants.

LCA030S TO LCA250Q Hoists

Use of a thread locking compound and/or thread lubricant on

 

capscrew and nut threaded areas helps prevent corrosion of

 

components.

 

Maintenance Intervals

The Maintenance Interval Chart below is based on intermittent operation of equipment for eight hours each day, five days per week. If the equipment is in operation for more than eight hours a day or is operated in severe applications or environments, more frequent maintenance should be performed.

INTERVAL

MAINTENANCE CHECK

 

 

 

 

 

 

Make a thorough visual inspection of the

 

 

 

 

 

hoist for damage. Do not operate the hoist if

 

 

 

 

 

damage is found.

 

 

 

 

 

 

 

Start of each shift

Operate in

both directions.

Hoist must

(Dwg. D4120242)

 

 

 

operate smoothly without sticking, binding

 

 

 

 

 

 

 

 

or abnormal noises.

 

 

 

 

Overload Device

 

 

Check the operation of the brake.

 

 

 

 

 

 

 

 

 

Quarterly

Remove, clean or replace muffler in top of

1.

Connect the hoist to the air supply.

 

 

gear housing.

 

 

 

 

 

 

 

 

 

 

2.

Release the locknut and turn the adjustment screw in order to

 

Inspect the hoist gearing, shafts and bearings

 

 

increase or decrease the

SWL (increase the

SWL by

 

for damage

or

wear. Repair

or

replace as

 

 

 

tightening the adjustment

screw). The adjustment

must be

 

necessary.

 

 

 

 

 

 

Yearly

 

 

 

 

 

 

made for an overload of 20% maximum of the SWL.

Check all

of

the

supporting

members,

 

 

3.

Tighten the locknut securing the adjustment screw.

 

 

including the

trolley

if used.

Repair or

 

 

4.

Check hoist operation at rated load. If necessary repeat the

 

replace as required.

 

 

 

 

 

 

 

adjustment.

 

 

 

 

 

 

 

 

 

 

 

Adjustments

Brake

No brake adjustment is required.

Annual Maintenance is limited to:

1.A general cleaning.

2.The friction discs have a 0.2 mm (0.079 in.) deep groove on each side. Replace the friction discs if the grooves are no longer visible. Refer to Dwg. D6440775 or D4120242.

3.Measure total brake and steel plate stack up. Check that measurement is not less than minimum shown.

NOTICE OTICE

Do not change factory settings unless hoist is tested and recertified at an authorized repair facility.

(Dwg. D4120413)

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Contents Parts and Maintenance Manual Table of Contents Safety Information Safety SummarySafe Operating Instructions Installation Adjustment Trolley LCA015S/LCA030D Adjustment Trolley LCA030S/LCA060D/LCA70D Adjustment Trolley LCA060S to 250Q « LR » Specifications LC2A015S/030D Specifications LCA030S/060D Specifications LCA070D Specifications LCA060S/080D/120D Specifications LCA250Q Pneumatic Scheme LC2A015S/LC2A030D Pneumatic Scheme LCA030S to LCA250Q Emergency Stop OperationInitial Operating Checks Inspection Records and ReportsLoad Chain Reports Frequent InspectionNormal Heavy Severe Lubrication Brake and Gear AssembliesHook Assemblies Air Line LubricatorMaintenanceb Equipment Being RepairedLoad Chain Replacement Breaking the chain and causing injuryGeneral Disassembly Hoist LC2A015S/LC2A030D Trolley DisassemblyPlain & Geared Wheel Disassembly LCA015S/LCA030D Return Sprocket Wheel DisassemblyAccessing the Brake Reduction HousingChain guide Housing Clear Inspection & repair CleaningLC2A015S/030DIP3LVU… Hoist Assembly Drawing LC2A015S/030DIP3LVU… Hoist Assembly Parts List Description QTY Part Total StandardDescription Total Part QTY Standard AIR Chain Hoist Assembly Drawing LCA030S / LCA060D / LCA070D AIR Chain Hoist Assembly Drawing LCA030S / LCA060D / LCA070D Circlips E35 Retainer Ring Specific Pieces for LCA070D AIR Chain Hoist Assembly Drawing LCA060S / LCA80D / LCA120D AIR Chain Hoist Assembly Drawing LCA060S / LCA80D / LCA120D Roulement à rouleaux SL18 Refer to SAM0208 AIR Chain Hoist Assembly Drawing LCA250Q AIR Chain Hoist Assembly Drawing LCA250Q AIR Chain Hoist Assembly Parts List LCA250Q Pièces de rechange recommandées /Recommended Spare Motor Assembly Drawing for Hoists Models LC2A015S & LC2A030D Description QTY Part Total Number Page Connection Accessories Assembly Drawing & Parts List Designation Description Total Part Piece QTYSingle and Double Fall Bottom Hook Assembly Drawing Standard Single and Double Fall Bottom Hook Assembly Parts ListPart Description QTY Number Total Bottom Hook Assembly Drawing & Parts List LCA060S CodeBottom Hook Assembly Drawing & Parts List LCA070D Rep Désignation Description QtéCode QtyBottom Hook Assembly Drawing & Parts List LCA080D Rep Désignation DescriptionBottom Hook Assembly Drawing & Parts List LCA120D 526.0006 526.0104Bottom Hook Assembly Drawing & Parts List LCA250Q Page Patte de fixation Bracket Page Page 95260057 100 Rope Control Assembly Drawing LCA030S to LCA120D Parts Ordering Information Return Goods PolicyGuarantee Important Notice Visible loss or damageConcealed loss or damage Damage claimsFor Order Entry Regional Sales Offices British ColumbiaOrder Status Atlanta, GA