Ingersoll-Rand LCA120DIP3LRE..-E, LCA250QIP3LRN..-E, LCA120DIP3LRN..-E Safe Operating Instructions

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SAFE OPERATING INSTRUCTIONS

The following warnings and operating instructions are intended to avoid unsafe operating practices which might lead to indury or property damage.

INGERSOLL-RAND recognizes that most companies who use hoists and trolley safety program in force at their facility. In the event that some conflict exists between a rule set forth in this publication and a similar rule already set by an individual company, the more stringent of the two should take precedence.

Safe Operating Instructions are provided to make an operator aware of dangerous practices to avoid and are not necessarily limited to the following list. Refer to specific sections in the manual for additional safety information.

Refer to the hoist manual for additional precautions and instructions.

1.Only allow qualified people (trained in safety and operation) to operate the hoist.

2.Only operate a hoist and a trolley if you are physically fit to do so.

3.When a "DO NOT OPERATE" sign is placed on the hoist controls, do not operate the hoist until the sign has been removed by designated personnel.

4.Before each shift, the operator should inspect the hoist and the trolley for wear or damage.

5.Never use a hoist and a trolley that inspection indicates is defective.

6.Periodically, inspect the hoist and the trolley thoroughly and replace worn or damaged parts.

7.Lubricate the hoist and the trolley regularly.

8.Using the hoist, only lift loads less than or equal to the lower rated capacity of the trolley or hoist.

9.Only attach a hoist having a raded capacity equal to or less than the capacity of the trolley.

10.When using two hoists to suspend one load, select two trolleys each having a rated capacity equal to or more than the load. This provides adequate safety in the event of a sudden load shift or failure of one trolley.

11.Never place your hand inside the throat area of a hook

12.Only operate a hoist when the load is centered under the hoist. Do not "side pull" or "yard".

13.Pay attention to the load at all times when operating the trolley.

14.Make sure all people are clear of the load path. Do not lift a load over people.

15.Never use the hoist for lifting or lowering people, and never allow anyone to stand on a suspended load.

16.Do not swing a suspended load.

17.Never suspend a load for an extended period of time

18.Never leave a suspended load unattended.

19.Never weld or cut a load suspended by the trolley.

20.Always rig the load properly and carefully.

21.Remove all loads before performing any maintenance.

22.Avoid collision or bumping of hoist and trolley.

23.After use, properly secure hoist and all loads.

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Contents Parts and Maintenance Manual Table of Contents Safety Information Safety SummarySafe Operating Instructions Installation Adjustment Trolley LCA015S/LCA030D Adjustment Trolley LCA030S/LCA060D/LCA70D Adjustment Trolley LCA060S to 250Q « LR » Specifications LC2A015S/030D Specifications LCA030S/060D Specifications LCA070D Specifications LCA060S/080D/120D Specifications LCA250Q Pneumatic Scheme LC2A015S/LC2A030D Pneumatic Scheme LCA030S to LCA250Q Initial Operating Checks OperationEmergency Stop Inspection Records and ReportsLoad Chain Reports Frequent InspectionNormal Heavy Severe Lubrication Brake and Gear AssembliesHook Assemblies Air Line LubricatorMaintenanceb Equipment Being RepairedLoad Chain Replacement Breaking the chain and causing injuryGeneral Disassembly Hoist LC2A015S/LC2A030D Trolley DisassemblyPlain & Geared Wheel Disassembly LCA015S/LCA030D Return Sprocket Wheel DisassemblyAccessing the Brake Reduction HousingChain guide Housing Clear Inspection & repair CleaningLC2A015S/030DIP3LVU… Hoist Assembly Drawing LC2A015S/030DIP3LVU… Hoist Assembly Parts List Description QTY Part Total StandardDescription Total Part QTY Standard AIR Chain Hoist Assembly Drawing LCA030S / LCA060D / LCA070D AIR Chain Hoist Assembly Drawing LCA030S / LCA060D / LCA070D Circlips E35 Retainer Ring Specific Pieces for LCA070D AIR Chain Hoist Assembly Drawing LCA060S / LCA80D / LCA120D AIR Chain Hoist Assembly Drawing LCA060S / LCA80D / LCA120D Roulement à rouleaux SL18 Refer to SAM0208 AIR Chain Hoist Assembly Drawing LCA250Q AIR Chain Hoist Assembly Drawing LCA250Q AIR Chain Hoist Assembly Parts List LCA250Q Pièces de rechange recommandées /Recommended Spare Motor Assembly Drawing for Hoists Models LC2A015S & LC2A030D Description QTY Part Total Number Page Connection Accessories Assembly Drawing & Parts List Designation Description Total Part Piece QTYSingle and Double Fall Bottom Hook Assembly Drawing Part Description QTY Number Total Single and Double Fall Bottom Hook Assembly Parts ListStandard Bottom Hook Assembly Drawing & Parts List LCA060S CodeBottom Hook Assembly Drawing & Parts List LCA070D Rep Désignation Description QtéCode QtyBottom Hook Assembly Drawing & Parts List LCA080D Rep Désignation DescriptionBottom Hook Assembly Drawing & Parts List LCA120D 526.0006 526.0104Bottom Hook Assembly Drawing & Parts List LCA250Q Page Patte de fixation Bracket Page Page 95260057 100 Rope Control Assembly Drawing LCA030S to LCA120D Parts Ordering Information Return Goods PolicyGuarantee Important Notice Visible loss or damageConcealed loss or damage Damage claimsFor Order Entry Regional Sales Offices British ColumbiaOrder Status Atlanta, GA