Ingersoll-Rand 7790-A, 7792-A Safety Information Operating Precautions, Air Supply Requirements

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Safety Information

Operating Precautions

To aid the operator’s understanding of proper and safe use of hoists, the publication “OVERHEAD HOISTS”,

ANSI B30.16-1981, can be purchased from:

American Standards Institute, Inc.

1430 Broadway

New York, New York 10018

Do not use the hoist described in this manual to lift or transport humans.

Never try to lift a load heavier than the rated capacity of the hoist.

Operate hoist with caution. Operator should have a good attitude toward safety.

Always follow “proper operating” instructions given in this manual.

Allow only people who have received training in “proper hoist operation” to operate hoists.

Follow all operating and routine inspection procedures prescribed in this manual.

Operator of hoist shall operate hoist in a position that will not be hazardous to his health.

Do not attempt to operate hoist if it is not operating properly.

Before operating hoist, all routine inspection and lubrication procedures should be completed.

Lubrication

Routine Lubrication Requirements

Lack of or an excessive amount of lubrication will affect the performance and life of this tool Use only recommended lubricants at below time intervals:

EVERY 8 HOURS OF TOOL OPERATION -fill lubricator reservoir with spindle oil (29665). If an in line or air line lubricator is not used, fill oil reservoir of built-in oiler of hoist head.

EVERY 80 HOURS OF HOIST OPERATION - Grease fittings in lower BLOCK HOOK ASSEMBLY and TROLLEY WHEELS with NLGI #1 grease 33153).

EVERY 160 HOURS OF HOIST OPERATION - Fill oil reservoir in GEAR CHAMBER with “EP” gear oil (40164). Coat load chain of hoist with EP” gear oil (40164).

Air Supply Requirements

For maximum operating efficiency, the following air supply specifications should be maintained to this hoist.:

AIR PRESSURE - 90 PSIG (6 bar)

AIR FILTRATION - 50 micron

LUBRICATED AIR SUPPLY

HOSE SIZE - l/2” (13 mm) I.D.

An AR0 model 128241-800 airline FILTER/REGULATOR/ LUBRICATOR (F-R-L) is recommended to maintain the above air supply specifications.

Recommended Lubricants

After disassembly is complete all parts, except sealed or shielded bearings, should be washed with solvent. To relubricate parts, or for routine lubrication, use the following recommended lubricants:

Where Used

ARO Part#

Description

Air Motor

29665

1 qt. Spindle Oil

Gears and Bearings

33153

5 lb. “EP” - NLGI #l1Grease

“O” Rings & Lip Seals

36460

4 oz. Stringy Lubricant

Gearing Oil Chamber

40164

1 qt. “EP” Gear Oil

Operation

Suspending Hoist Adjusting Brake

Always select an overhead support capable of supporting combined weight of hoist, trolley, and hoist’s load capacity.

Hook Suspended Models

Upper hook should be firmly seated in center of hook saddle and that safety latch is closed.

43059 secondary support cable is recommended.

42631 CLAMP (2)

43066 RESTRAIN- ING CABLE (5/16” DIA. X 3½ FT. LONG AIRCRAFT CABLE)

(Dwg. )

Trolley Suspended Models

Be sure TROLLEY WHEELS are compatible with beam being used.

Width between outside of TROLLEY WHEELS should be the width of beam flange + l/2”.

If 43111 - 90’ ADAPTER is used, mount to hoist before attempting to install trolley.

Width is varied by using SPACERS between the hoist body and the trolley SIDE PLATES.

Insert an equal number of SPACERS on each inside of the trolley SIDE PLATES until beam flange + l/2” measurement is reached. SIDE PLATES must be vertical.

Insert SHAFTS (43009) through hoist, or adapter if used, and trolley SIDE PLATES.

Position trolley and hoist assembly on beam.

Put an equal number of SPACERS on each end of SHAFTS (43009) with lock washer being last.

Tighten nuts on SHAFTS (43009). SHAFTS should extend all the way through the NUTS.

Move trolley over entire length of beam. If it appears the trolley SIDE PLATES can be moved closer together and freedom of movement will be maintained, remove an equal number of SPACERS from inside the SIDE PLATES and assemble these SPACERS to the outside of the SIDE PLATES.

Tighten NUTS to 25-30 ft. Ibs.

Connect sufficient length of air hose to reach the maximum travel distance of trolley.

WIDTH OF BEAM

FLANGE PLUS 1/2”

SIDE PLATES MUST

BE VERTICAL

TIGHTEN NUTS 46049

25 TO 30 FT. LBS. TORQUE

EQUAL NO. OF SPACERS

EQUAL NO. OF SPACERS

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Form 10590149-Edition 2

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Contents Operator’s Manual Lubrication Routine Lubrication Requirements Safety Information Operating PrecautionsOperation Suspending Hoist Adjusting Brake Air Supply RequirementsLoad Chain Installation Adjusting BrakeSetting Maximum Up and Down Speeds Chain StopHooks and Suspension Routine InspectionLoad Chain and Anchor Points BrakePendent Control Assembly Maintenance Dissassembly Head DisassemblyPendent Control Disassembly Pendent Cylinder DisassemblyHousing Disassembly Brake and Gearing DisassemblyAssembly Brake and Gearing Assembly Housing AssemblyLower Hook Disassembly Ton Models Upper Hook DisassemblyUpper Hook Assembly Lower Hook Assembly Ton ModelsLBS. Torque only LBS. Torque only Parts List Sl. no DescriptionParts List Pendent Control Assembly Model Identification Spark Resistant ModelsForm 10590149-Edition Form 10590149-Edition Ingersoll-Rand Company