Ingersoll-Rand 7792-A, 7790-A Adjusting Brake, Setting Maximum Up and Down Speeds, Chain Stop

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Adjusting Brake

Properly attach rated load of hoist to load chain hook.

Slowly raise load to 6” height above floor by slowly pulling pull chain handle or depressing pendent control.

Release pull chain handle or pendent control.

If load starts to lower, tighten brake adjustment by turning counter-clockwise until load stops lowering.

Do not over tighten brake. If brake it too tight, the lifting and lowering of load will be eratic, not smooth.

Setting Maximum Up and Down Speeds

Never attempt to adjust speed regulator valves on spark resistant hoists. They are preset by ARO.

Attach rated load of hoist to load chain hook.

Turn speed regulator valves clockwise until they stop. This is lowest setting.

Lift load by pulling pull chain or depressing pendent control completely. As load is being lifted, turn up speed regulator valve counter-clockwise to set the hoist at the desired maximum “lift” speed.

Lower load by pulling pull chain or depressing pendent control completely. As load is lowered, turn “DN” speed regulator valve counter-clockwise to set the hoist at the desired maximum “lowering” speed.

The pull chain or pendent control is used as the variable control of lift and lowering speeds up to the maximum speed set by the speed regulator valves.

REGULATOR UP DN

VALVES

Chain Stop

Do not operate hoist unless chain stop is properly attached to hoist load chain.

Do not use chain stop to limit the distance the load is to be lifted. The function of the chain stop is to keep the lower hook components from striking the control arm should an over-run condition ever occur.

Installation instructions should be completed before attempting to operate the hoist.

Before Securing Load to Lift Chain

Perform routine inspection and lubrication procedures.

Securing Load to Lift Chain

DO NOT WRAP LOAD CHAIN AROUND LOAD. Approved slings or other approved devices should be used to provide adequate single point securing of load to

hoist load chain hook. Be sure safety latch on hook is closed.

Be sure load chain is not twisted or kinked.

Hoist should be centered over the load. Always secure load chain hook to center of load. Never lift a load from the side or end.

Allow only a sufficient amount of slack in load chain to permit attaching hook to load.

Lifting and Lowering Load

1.Pull (pull chain models) or depress (pendent control models) controls slowly to eliminate abrupt, jerky operation.

2.Take up slack in chain slowly.

3.Speed of load lifting can be controlled by the pull chain or pendent control. Pulling the chain further or depressing the pendent further will result in a faster speed.

Load Chain Removal

-Drive out roll pin (106) and remove clevis from chain.

-If a chain basket is being used with hoist, remove chain stop from end of chain.

-2-Ton models with double reeved chain; remove retaining ring (110) and pin (111) from anchor bracket (112).

-Pull down on one end of control arm (68) to release brake and pull chain from housing.

Load Chain Installation

-A new chain should never be used on a worn pocketwheel. Replace chain and pocketwheel as a pair.

-Place hoist in vise and clamp on upper hook mount.

-Remove housing cap (95), brake spring (94) and brake shoes (92).

-Turn brake wheel (93) by hand to rotate pocketwheel while carefully feeding chain thru chain guide and around pocketwheel (64).

-Pull sufficient chain thru housing to allow end link to be attached to anchor lug on housing.

CAUTION

Chain must be positioned around pocketwheel so weld on the standing links face outward from pocketwheel - see illustration.

-End link of chain must also be positioned properly to permit attaching to anchor lug on housing without twisting of chain.

WARNING

Do not attempt to feed chain over pocketwheel by air power as chain will be pulled thru housing at a very fast rate.

-Attach other end of chain to lower hook (or anchor bracket on 2-Ton models).

CHAIN WELD

POCKET WHEEL

CHAIN GUIDE

Form 10590149-Edition 2

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Contents Operator’s Manual Air Supply Requirements Safety Information Operating PrecautionsOperation Suspending Hoist Adjusting Brake Lubrication Routine Lubrication RequirementsChain Stop Adjusting BrakeSetting Maximum Up and Down Speeds Load Chain InstallationBrake Routine InspectionLoad Chain and Anchor Points Hooks and SuspensionPendent Cylinder Disassembly Maintenance Dissassembly Head DisassemblyPendent Control Disassembly Pendent Control AssemblyHousing Assembly Brake and Gearing DisassemblyAssembly Brake and Gearing Assembly Housing DisassemblyLower Hook Assembly Ton Models Upper Hook DisassemblyUpper Hook Assembly Lower Hook Disassembly Ton ModelsLBS. Torque only LBS. Torque only Sl. no Description Parts ListParts List Pendent Control Assembly Spark Resistant Models Model IdentificationForm 10590149-Edition Form 10590149-Edition Ingersoll-Rand Company