Yale 11353395D manual Inspection Schedule and Maintenance Report

Page 13

INSPECTION SCHEDULE AND MAINTENANCE REPORT

HOIST SERIAL NO. (Manufacturer's) ____________________

CUSTOMER CRANE IDENTITY NO. __________________________

RATED LOAD ____________________

 

 

 

 

 

LOCATION IN PLANT

 

 

 

TYPE ___________________________

 

 

 

 

 

THIS INSPECTION IS:

MONTHLY

ANNUAL

 

VOLTAGE _______________________

 

 

 

 

 

 

 

SEMI-ANNUAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSPECTED BY:______________________________ DATE:__________

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Recom-

 

 

 

 

CONDITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPONENT, UNIT OR PART

 

mended

(Check column best indicating condition when part or

CORRECTIVE ACTION NOTES

 

 

 

and location

Inspection

unit is inspected. Use note column to the right if

 

 

 

 

 

 

 

 

 

 

Interval

 

 

condition is not listed below.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOCATION

 

 

MONTHLY

 

-SEMIANNUAL

 

ANNUAL

GOOD

ADJUSTMENT REQUIRED

 

REPAIRREQUIRED Parts(Looseor Wires)

REPLACEMENT REQUIRED or(WornDamaged)

LUBRICATION REQUIRED Oil(Lowor Grease, orRustCorrosion)

CLEANINGOR PAINTINGREQUIRED

(Indicate corrective action taken during inspection and

 

 

 

 

 

 

 

DATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

note date. For corrective action to be done after

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inspection, a designated person must determine that

 

 

COMPONENT,

 

 

 

 

 

 

 

 

 

 

 

 

the existing deficiency does not constitute a safety

 

 

UNIT OR PART

 

 

 

 

 

 

 

 

 

 

 

 

hazard before allowing unit to operate. When

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

corrective action is completed, describe and note date

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in this column.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor Brake

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Couplings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gears, Shafts, & Bearings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HOIST

 

Upper Block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lower Block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hook & Throat Opening

 

 

 

 

X

 

 

 

 

 

 

 

Record Hook Throat Opening:

 

 

 

 

Hoist Rope

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rope Drum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rope Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Guards

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Limit Switches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL STATION OR

PUSHBUTTON

Pushbutton

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Brake (when so equipped)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Couplings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TROLLEY

 

Gears, Shafts, & Bearings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Frame

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wheels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bumpers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Guards

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conductors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Collectors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RESISTORS

 

Hoist

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trolley

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RUNWAYS

 

Monorail Joints

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Monorail

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main Conductors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main Collectors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General Condition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MISC.

 

Load Attachment Chains

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rope Slings & Connections

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change Gearcase Lubricant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grounding Faults

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* See text for DAILY & WEEKLY REQUIREMENTS.

 

SIGNED & DATED REPORT - OSHA.

 

 

 

 

INSPECTION INTERVAL.

 

 

 

 

 

 

 

 

 

X MAGNETIC PARTICLE OR EQUIVALENT EXAMINATION REQUIRED.

Typical Inspection Schedule and Maintenance Report form.

 

 

 

 

 

12375gwr

13

User must adjust Inspection Interval and components to suit his individual conditions and usage.

 

 

 

 

 

Image 13
Contents Global Kingtm Wire Rope Hoists Forward Section V Inspection and Preventative Maintenance Section II InstallationSection VII Adjustments Section IX Parts ListSection I General Description Section II InstallationPRE-OPERATION Checks Push Button Operation Section III OperationPage Changing Gearcase OIL Section IV LubricationLubrication of Rope Guide View of Hoist Showing Location Name Plates and Oil PlugsGcoh Lubricant Specifications Ambient TemperatureMPG Lubricant Specifications CONT’D Ambient Temperature Section V Inspection and Preventative MaintenanceTemperatures above GcotTime Interval Inspection or Maintenance Recommended Inspection and Maintenance ScheduleInspection Schedule and Maintenance Report Inspection of Upper Block Inspection of Lower BlockInspection of Electrical Controls Inspection of Rope Guide Rope INSPECTION, Maintenance and ReplacementRope Reeving Use only factory-approved rope with swaged wire rope socketPage Inspection of Hoist Gearing Inspection of Rope Drum and ShaftHoist Motor Motor Brake Inspection of Motor Brake and Actuating MechanismMotor Brake Data Inspection of Hoist Traverse Drive Testing Block Operated Limit SwitchTesting Hoist Section VI Trouble Shooting Section VI Trouble Shooting Probable Cause Remedy Section VII AdjustmentsShortening of Pushbutton Cable Section Viii Wiring DiagramsPage Page List of Part Illustrations Section IX Parts ListTo Avoid Injury TitleHeavy Hex Nut 1/2-13 Lockwasher 7/16 Page Page Motor Driven Trolley Frame and Drive B Frame Shown Frame Trolley Frame and Drive Components for Figure Lower Block Assembly Page Page Qty Req’d Block Operated Limit Switch Assembly B Frame shown Page Frame Rope Guide Assembly Includes Ref. Nos GHB-1021B GHC-1021B Page Page Page Warranty