Yale 11353395D manual Index Section I General Description, Section II Installation

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NOTICE: Information contained in this book is subject to change without notice.

 

INDEX

 

SECTION I GENERAL DESCRIPTION

 

PAGE

Paragraph 1-1 General ……………………………………………………………………………………………….

4

Paragraph 1-2 Basic Construction ………………………………………………………………………………….

4

SECTION II INSTALLATION

 

 

 

Paragraph 2-1 General ……………………………………………………………………………………………….

4

Paragraph 2-2 Suspending Hoist ……………………………………………………………………………………

4

Paragraph 2-3 Connecting Hoist to Electrical Service ……………………………………………………………

5

Paragraph 2-4 Pre-Operation Checks ………………………………………………………………………………

5

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SECTION III OPERATION

 

 

 

Paragraph 3-1 General ……………………………………………………………………………………………….

6

Paragraph 3-2 Push Button Operation ……………………………………………………….…………………….

6

Paragraph 3-3 Operating Precautions ………………………………………………………………………………

7

SECTION IV LUBRICATION

 

 

 

Paragraph 4-1 General ………………………………………………………………………………………………

8

Paragraph 4-2 Changing Gearcase Oil ……………………………………………………………………………

8

Paragraph 4-3 Lubrication of Hoist Cable

………………………………………………………………………

9

Paragraph 4-4 Lubrication of Geared Limit Switch

………………………………………………………………

9

Paragraph 4-5 Lubrication of Geared Trolley Wheel

…………………………………………………………….

9

Paragraph 4-6 Lubrication of Rope Guide

………………………………………………………………………

9

Paragraph 4-7 Lubricant Specifications …………………………………………………………………………… 10

SECTION V INSPECTION AND PREVENTATIVE MAINTENANCE

Paragraph 5-1 General ……………………………………………………………………………………………… 11

Paragraph 5-2 Inspection of Lower Block ………………………………………………………………………… 14

Paragraph 5-3 Inspection of Upper Block …………………………………………………………………………. 14

Paragraph 5-4 Inspection of Electrical Controls ………………………………………………………………… 14

Paragraph 5-5 Inspection of Rope Guide …………………………………………………………………………. 15

Paragraph 5-6 Rope Inspection, Replacement & Maintenance ………………………………………………… 15

Paragraph 5-7 Rope Reeving ………………………………………………………………………………………. 16

Paragraph 5-8 Inspection of Rope Drum & Shaft ………………………………………………………………… 18

Paragraph 5-9 Inspection of Hoist Gearing ……………………………………………………………………… 18

Paragraph 5-10 Inspection of Motor Brake and Actuating Mechanism ………………………………………… 20

Paragraph 5-11 Inspection of Traverse Drive …………………………………………………………………….. 22

Paragraph 5-12 Inspection of Block Operated Limit Switch …………………………………………………….. 22

Paragraph 5-13 Testing Hoist ……………………………………………………………………………………… 23

SECTION VI TROUBLESHOOTING CHART …………………………………………………………………………. 24

SECTION VII ADJUSTMENTS

Paragraph 7-1 Motor Brake Adjustment …………………………………………………………………………… 25

Paragraph 7-2 Block Operated Limit Switch Adjustment ………………………………………………………… 25

Paragraph 7-3 Geared Rotary Limit Switch Adjustment ………………………………………………………… 25

Paragraph 7-4 Shortening of Push Button Cable ………………………………………………………………… 26

SECTION VIII WIRING DIAGRAMS ……………………………………………………………………………………. 26

SECTION IX PARTS LIST

Paragraph 9-1 General ……………………………………………………………………………………………… 29

Paragraph 9-2 List of Parts Illustrations. …………………………………………………………………………. 29

No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise, without prior written permission of the publisher.

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Contents Global Kingtm Wire Rope Hoists Forward Section IX Parts List Section II InstallationSection V Inspection and Preventative Maintenance Section VII AdjustmentsSection I General Description Section II InstallationPRE-OPERATION Checks Push Button Operation Section III OperationPage Changing Gearcase OIL Section IV LubricationLubrication of Rope Guide View of Hoist Showing Location Name Plates and Oil PlugsLubricant Specifications Ambient Temperature GcohMPG Gcot Section V Inspection and Preventative MaintenanceLubricant Specifications CONT’D Ambient Temperature Temperatures aboveTime Interval Inspection or Maintenance Recommended Inspection and Maintenance ScheduleInspection Schedule and Maintenance Report Inspection of Lower Block Inspection of Upper BlockInspection of Electrical Controls Inspection of Rope Guide Rope INSPECTION, Maintenance and ReplacementRope Reeving Use only factory-approved rope with swaged wire rope socketPage Inspection of Hoist Gearing Inspection of Rope Drum and ShaftHoist Motor Motor Brake Inspection of Motor Brake and Actuating MechanismMotor Brake Data Inspection of Hoist Traverse Drive Testing Block Operated Limit SwitchTesting Hoist Section VI Trouble Shooting Section VI Trouble Shooting Probable Cause Remedy Section VII AdjustmentsShortening of Pushbutton Cable Section Viii Wiring DiagramsPage Page Title Section IX Parts ListList of Part Illustrations To Avoid InjuryHeavy Hex Nut 1/2-13 Lockwasher 7/16 Page Page Motor Driven Trolley Frame and Drive B Frame Shown Frame Trolley Frame and Drive Components for Figure Lower Block Assembly Page Page Qty Req’d Block Operated Limit Switch Assembly B Frame shown Page Frame Rope Guide Assembly Includes Ref. Nos GHB-1021B GHC-1021B Page Page Page Warranty