Nikon CM200 service manual Introduction

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Chapter 1

INTRODUCTION

1.0Scope of Manual

This manual is intended for use by service technicians familiar with similar types of equipment. It contains service information required for the equipment described and is current as of the printing date. Changes which occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions.

NOTE Before operating or testing these units, please read the Safety Information Section in the front of this manual.

2.0Warranty and Service Support

Motorola offers long term support for its products. This support includes full exchange and/or repair of the product during the warranty period, and service/ repair or spare parts support out of warranty. Any "return for exchange" or "return for repair" by an authorised Motorola Dealer must be accompanied by a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an Authorized Motorola Dealer.

2.1Warranty Period and Return Instructions

The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or Reseller contract. These conditions may change from time to time and the following notes are for guidance purposes only.

In instances where the product is covered under a "return for replacement" or "return for repair" warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty.

Prior to shipping any radio back to the appropriate Motorola warranty depot, please contact Customer Resources (Please see page 2 and page 3 in this Chapter). All returns must be accompanied by a Warranty Claim Form, available from your Customer Services representative. Products should be shipped back in the original packaging, or correctly packaged to ensure no damage occurs in transit.

2.2After Warranty Period

After the Warranty period, Motorola continues to support its products in two ways.

1.Motorola's Radio Products and Services Division(RPSD) offers a repair service to both end users and dealers at competitive prices.

2.Radio Products and Services Division (RPSD) supplies individual parts and modules that can be purchased by dealers who are technically capable of performing fault analysis and repair.

*The Radio Products and Services Division (RPSD) was formerly knows as the Accessories and Aftermarket Division (AAD)

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Contents Commercial Series Page CM200/CM300/PM400 Radios Foreword Table of Contents Transceiver Performance Testing Glossary This page Intentionally Left Blank Product Safety and RF Exposure Compliance Safety InformationThis page is Intentionally Blank Introduction Replacement Parts Ordering Radio Model Information This page Intentionally Left Blank Introduction Preventive MaintenanceCleaning Procedures ChapterSafe Handling of Cmos and Ldmos Devices Cleaning Internal Circuit Boards and ComponentsRigid Circuit Boards Repair Procedures and Techniques GeneralParts Replacement and Substitution Disassembling and Reassembling the Radio GeneralControl Head Removal Radio Disassembly DetailedVolume Knob Removal 3Flat Cable Removal 5Top Cover Removal Chassis Horizontal Top Cover RemovalPA Shield and DC Cable Removal Main Shield Removal8PA Shield and DC Cable Removal for High Power Models PA Clip and Main PCB Removal for Low Power Models10PA Clip and Main PCB Removal for High Power Models Main PCB Removal for High Power ModelsPCB Disassembly of Control Head CM20012Control Head Housing Removal CM300/PM400 Disassembly of Control Heads CM300/PM400Chassis Assembly for High Power Models Radio AssemblyChassis Assembly for Low Power Models Control Head Fitting Control Heads AssemblyOption Board Installation Item No Description Part Number Radio Exploded Mechanical Views and Parts ListsRadio Assembly 1-25 W Models Radio Assembly 25-40 W/25-45 W Models Item no Description Control Head CM200Control Head CM300/PM400 Motorola Part Description Application Service AidsTest Equipment FLO830308-0 Programming/Test Cable RKN4083Adapter Cable FKN8113 20Pin Configuration of FKN8113Table Number Title SetupService Monitor Test Set Power Supply GeneralCMP RF Test ModeTo enter test mode display radios HSSTest Name Communications Analyzer Radio Test Set Comment Test ModeDPL DtmfPL/DPL TPLSinad This page Intentionally Left Blank CPS CPS Programming/Flashing Setup with RIBDescription Kit Number CPS Programming Setup with RIB with Telco Connector CPS Programming/Flashing Setup RiblessCPS Programming Setup with RIB CPS Programming Setup with RIB Accessory ConnectorService Monitor Test Set Power Supply Radio Tuning SetupInitial Test Equipment Control Settings Error Codes Power UP SELF-TESTPower UP SELF-TEST UHF AccessoriesAntennas VHFAudio Alarms and AccessoriesMounting Control StationPublic Address CablesPeripherals Data CES Wireless TechnologiesSCI Accessory Connector Pin FunctionSCI/DTMF Microphone Connector Pin FunctionModel Description Low Power Radios146-174 MHz CM200/CM300/PM400 Model Chart VHF2, 1-25 W, 146-174 MHzAAM50RNF9AA1AN 438-370 MHz CM200/CM300/PM400 Model ChartUHF2, 1-25 W, 438-470 MHz AAM50RNC9AA1AESD SpecificationsSpecification GeneralReceiver TransmitterVHF2, 25-45 W, 146-174 MHz High Power Radios136-162 MHz CM300 Model Chart VHF1, 25-45 W, 136-162 MHzAAM50RPF9AA1AN 438-470 MHz CM200/CM300/PM400 Model ChartUHF2, 25-40 W, 438-470 MHz AAM50RPC9AA1AAAM50SPF9AA3AN 465-495 MHz PM400 Model ChartUHF3, 25-40 W 465-495 MHz VHF1 VHF2 UHF2 UHF3 35 ∝V @ 12.5 kHz ∝V @ 25 kHz MIL-STD MIL StandardsTerm Definition Glossary of TermsPTT ResetOSW PLLVswr VCOVcobic This page Intentionally Left Blank Page 6802966C15