Nikon CM200 service manual Foreword

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Foreword

This manual is intended for use by service technicians familiar with similar types of equipment. It contains service information required for the equipment described and is current as of the printing date. Changes which occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions.

Note: Before operating or testing these units, please read the Product Safety and RF Exposure Compliance section.

Computer Software Copyrights

The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.

Document Copyrights

No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.

Disclaimer

The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.

MOTOROLA, The Stylized M logo, and Radius are trademarks of Motorola, Inc. All other product or service names are the property of their respective owners. © 2004 Motorola, Inc. All rights reserved. Printed in U.S.A.

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Contents Commercial Series Page CM200/CM300/PM400 Radios Foreword Table of Contents Transceiver Performance Testing Glossary This page Intentionally Left Blank Safety Information Product Safety and RF Exposure ComplianceThis page is Intentionally Blank Introduction Replacement Parts Ordering Radio Model Information This page Intentionally Left Blank Preventive Maintenance Cleaning ProceduresChapter IntroductionCleaning Internal Circuit Boards and Components Safe Handling of Cmos and Ldmos DevicesRepair Procedures and Techniques General Parts Replacement and SubstitutionDisassembling and Reassembling the Radio General Rigid Circuit BoardsVolume Knob Removal Radio Disassembly DetailedControl Head Removal 3Flat Cable Removal Top Cover Removal 5Top Cover Removal Chassis HorizontalMain Shield Removal PA Shield and DC Cable RemovalPA Clip and Main PCB Removal for Low Power Models 8PA Shield and DC Cable Removal for High Power ModelsMain PCB Removal for High Power Models 10PA Clip and Main PCB Removal for High Power ModelsDisassembly of Control Head CM200 PCBDisassembly of Control Heads CM300/PM400 12Control Head Housing Removal CM300/PM400Chassis Assembly for Low Power Models Radio AssemblyChassis Assembly for High Power Models Control Heads Assembly Control Head FittingOption Board Installation Radio Assembly 1-25 W Models Radio Exploded Mechanical Views and Parts ListsItem No Description Part Number Radio Assembly 25-40 W/25-45 W Models Control Head CM200 Item no DescriptionControl Head CM300/PM400 Service Aids Motorola Part Description ApplicationTest Equipment Programming/Test Cable RKN4083 FLO830308-020Pin Configuration of FKN8113 Adapter Cable FKN8113Setup Service Monitor Test Set Power SupplyGeneral Table Number TitleRF Test Mode To enter test mode display radiosHSS CMPTest Mode Test Name Communications Analyzer Radio Test Set CommentDtmf PL/DPLTPL DPLSinad This page Intentionally Left Blank Description Kit Number CPS Programming/Flashing Setup with RIBCPS CPS Programming/Flashing Setup Ribless CPS Programming Setup with RIB with Telco ConnectorCPS Programming Setup with RIB Accessory Connector CPS Programming Setup with RIBInitial Test Equipment Control Settings Radio Tuning SetupService Monitor Test Set Power Supply Power UP SELF-TEST Error CodesPower UP SELF-TEST Accessories AntennasVHF UHFAlarms and Accessories AudioControl Station Public AddressCables MountingData CES Wireless Technologies PeripheralsAccessory Connector Pin Function SCIMicrophone Connector Pin Function SCI/DTMFLow Power Radios 146-174 MHz CM200/CM300/PM400 Model ChartVHF2, 1-25 W, 146-174 MHz Model Description438-370 MHz CM200/CM300/PM400 Model Chart UHF2, 1-25 W, 438-470 MHzAAM50RNC9AA1A AAM50RNF9AA1ANSpecifications SpecificationGeneral ESDTransmitter ReceiverHigh Power Radios 136-162 MHz CM300 Model ChartVHF1, 25-45 W, 136-162 MHz VHF2, 25-45 W, 146-174 MHz438-470 MHz CM200/CM300/PM400 Model Chart UHF2, 25-40 W, 438-470 MHzAAM50RPC9AA1A AAM50RPF9AA1ANUHF3, 25-40 W 465-495 MHz 465-495 MHz PM400 Model ChartAAM50SPF9AA3AN VHF1 VHF2 UHF2 UHF3 35 ∝V @ 12.5 kHz ∝V @ 25 kHz MIL Standards MIL-STDGlossary of Terms Term DefinitionReset OSWPLL PTTVcobic VCOVswr This page Intentionally Left Blank Page 6802966C15