Maxon Telecom SP200, SP210 service manual Exploded Mechanical Drawings & Parts Lists, Spare Parts

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SP200/210

Maxon SP200/210 Radio

8EXPLODED MECHANICAL DRAWINGS & PARTS LISTS

8.1 Parts List

The following pages detail the mechanical and electronic parts for the Maxon SL100 radio. Refer to the following two pages for the exploded diagram.

When using the Parts List, you will notice that each part number has been allocated a category: A, B or C. The definitions of these categories are as follows:

A = An item which is manufactured by Maxon Korea and can be ordered as a stock item.

B = An item which is manufactured in the Far East and can be ordered as a stock item.

C = An item which may be sourced locally and is therefore not available as a stock item.

H = An item which is only available as part of an assembly (see table below) and is therefore not available as a stock item.

8.2 Spare Parts

The following items only are held as replacement parts for the SL100.

Please consult our Web Site price list for price and any additions to the list:

Category	Code & Part No.	Description	Item No.
B	280-110-2	Fuse 60V 4A
B	420-125-1	Speaker 1W 4 ohms	17
B	420-206-0	Microphone (condenser)	19
B	420-771-3	Jack (3.5mm stereo connector)	22
B	421-197-0	Antenna connector	46
B	421-203-2	Connector (CON404 - between boards)
B	421-204-3	Connector (CON404 – between boards)
B	422-470-1	Connector (Speaker/Mic)
B	422-930-0	Spring connector (Battery terminal)
B	436-046-5	Switch Tact	27
B	450-528-0	Volume Control (VR5)
A	508-725-A	Battery Case Assembly
A	508-726-AA	Upper Cover Assembly
B	508-727-BA	Back Cover Assembly
B	508-751-A	Up/Down Switches	20
B	612-081	Screw	29
B	612-306	Screw	65
A	719-655	Bare Upper Cover	1
B	772-427	Front End Shield Can
B	772-462	Shield Can (PA Shield)	30
B	772-496	Shield Can (Digital Board Shield)
B	772-497	Shield Can (Rx shield)
B	826-393	Knob Volume	12
A	826-396	Belt Clip Holder Assembly	59,60,64
B	895-544	PTT Pad	10
B	895-545	Key Pad	4
B	895-546	Dust Cap	2
B	895-547	Option Key	9
B	895-557	Gasket	6
B	895-660	Cushion	73
B	895-661	Cushion	66
B	895-685	Cushion for mic	72
B	895-753	Rubber Cap
Issue 1.0		EXPLODED MECHANICAL DRAWINGS & PARTS LISTS
03/01			Page 8-1

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Contents SP200/210 NSW Australia Tel +61 0 2 9707 Issue No Effective Date Reason for Change Signature Amendment Record SheetAmendment Record Sheet Maxon SP200/210 Radio Table of Contents 11-1 SL100 UHF Parts List11.4 Default Settings 11-8 10-1List of Tables Maxon SP200/210 Radio Issue 03/01 Category C Engineering Bulletin Using this ManualIntroduction Amendments to this ManualContact Information General SpecificationsESD EMC Environmental Operating Temperature RangePhysical Dimensions Synthesiser VibrationAccessories & Options Pre-Install Check AccessoriesOptions Accessories & Options Connections INSTALLATION, Commissioning & AlignmentInstallation INSTALLATION, Commissioning & AlignmentRecommended Test Equipment CommissioningCommissioning Kit Commissioning EquipmentDiscrete Test Equipment Test Equipment Set-up using Discrete Test EquipmentSK 3100 Service Kit Test Equipment Connection Transmitter Performance TestsReceiver Performance Tests Power Adjustment SquelchAudio Output VHF Tests without DisassemblyAlignment PreparationDisassembly and Re-assembly of the Radio Removing and Replacing BatteryRemoving and Replacing the Belt Clip Removing and Replacing the Main Assembly Location of Adjustment PointsPLL Alignment Squelch Sensitivity Transmitter AlignmentTcxo Radiocommunications Test SET Balance Adjustment Audio deviation adjustmentCtcss / DCS deviation Audio Volume Level At maximum volume, nominal distortion is 10%Receiver Alignment Eeprom Detailed Functional DescriptionIntroduction Common CircuitsAudio Asic Audio Signal PathMiscellaneous Signals and Controller Sat Signal PathAudio/SAT Circuits PLL Synthesiser Battery Low Indicator CircuitLEDs and indicators Common RF CircuitsDC to DC Converter PLL ICOut-of-Lock Detector Charge Pump and Loop FilterPA module Antenna SwitchAutomatic power control APC circuits TransmitterFront End Receiver16kHz Band Pass Filter First MixerSecond mixer, Second IF, FM detector Squelch Mute CircuitNoise detector circuit AF Output Low Pass FilterSpeaker Audio Amplifier Troubleshooting TroubleshootingDiagnostic Function DiagnosticsIf IC Troubleshooting ChartVoltage Charts Transistors Main CircuitMain Circuit Transistor Voltages Integrated Circuits Integrated Circuit Voltages ReceiveIntegrated Circuit Voltages Transmit Troubleshooting Troubleshooting Troubleshooting Troubleshooting Getting Started ProgrammingSMP6100 IntroductionProgram Radio Select Features MenuScanning Program/Print/SaveSave Data to Disk Print DataMaxon SP200/200 Radio SP200/210 Spare Parts Exploded Mechanical Drawings & Parts ListsParts List Exploded Mechanical Drawings & Parts ListsSL100V2 SL100U2For details on servicing, please refer to Section Mechanical PartsLCD TTR 1866 Dpfdpw Parts List for Exploded Mechanical DrawingNUT M7 Bsbm PCB LCDSKPT-110VA SML-020MLTT86 SMDPCB VCO PCB RF Bsbm M2.6 AldcSL100 VHF Parts List V2 Control Circuit05B-000-5Z Chip Ceramic 0.0022UF GRM39 X7R222J 50V P Diode Switching KDS181S A3Chip Ceramic 0.001UF GRM39 X7R102K 50V P Chip Ceramic 0.012UF GRM39 X7R123K 25V PSW Tact SKPT-1101VA 2 V2 RFElect Capacitor 10UF 16V 20% RES.CHIP Trimmer 1K RH03E1C13XRES.CHIP Trimmer 10K RH03E1C14X Thermistor Chip 33KNTCCS32163SH333KC TH1Chip Ceramic 47PF GRM39 COG470J 50V P RE Power Module GNOK-M68776-E01 IC9Chip Ceramic 39PF GRM40 COG390J 50V P Chip Ceramic 43PF GRM40 COG430J 50V PTcxo Assembly 5 V2 Front End 4 V2 VCOU2 Control Circuit SL100 UHF Parts ListConnector Waffer Chip Resistor 39K 2 U2 RFChip Resistor 12K Chip Resistor 18KChip Ceramic RES.CHIP Trimmer K RH03E1C13XChip Ceramic 0.0015UF GRM39 X7R152K 50V P Chip Ceramic 10PF GRM40 COG100C 50V PChip Ceramic 4.7PF GRM40 COG4R7C 50V P Power Mpduleuhf M68732HGNOK IC9Chip Ceramic 2.2PF GRM40 COG2R2C 50V P Chip Ceramic 470PF GRM40 COG471J 50V PCoil Spring 2X0.75X3TL SMD TcxoCoil Chip 18NHLL2012-F18NM Coil Spring X0.35X7TR4 VCO Maxon SP200/210 Radio Tcxo Circuit Diagrams & PCB LayoutsCircuit Diagrams & PCB Layouts RF PCBCircuit Diagrams & PCB Layouts Digital Board Layout Top Side Digital Board Layout Bottom Side RF Board Layout Top Side Issue RF Board Layout Bottom Side P406787a Front End Front-End Board Layout Tcxo Board Layout Spare Parts & Maintenance Policy 10SPARE Parts10.1Spare Parts Surface mount removal Component ReplacementSurface mount component replacement Surface mount componentsSurface mounted integrated circuit replacement Spare Parts & Maintenance Policy 11.3Calibration Program 11APPENDIX ACC-2003 Alignment BOX11.1Purpose 11.2Test EquipmentAppendix a ACC-2003 Alignment BOX Calibration Program Primary ScreenAsic Control Screen Rx Adjustment of Asic values TXTRIM2TXTRIM3 RX VOL Transmit Adjustments SAT BalanceSAT Deviation Audio Output Level Receive AdjustmentsV1 Default Asic Settings 11.4Default Settings11.4.1 V1 Band Default Settings V1 Default Frequency Table11.4.2 V2 Band Default Settings V2 Default Frequency TableV2 Default Asic Settings 11.4.3 U1 Band Default Settings U1 Default Frequency TableU1 Default Asic Settings 11.4.4 U2 Band Default Settings U2 Default Frequency TableU2 Default Asic Settings