Demco AB20001 owner manual Parts List, Lock pin #14 & roll pin #13 through the brackets #6. Insert

MOUNTING THE BOOM CENTER SECTION TO MANUAL HEIGHT ADJUST (DFBHA OPTION)

	5						2				1
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ASSEMBLY INSTRUCTIONS				9								29			24
1. Mount the height adjust main frame (#1) to the boom mounting									7		29
brackets (#4) on the sprayer frame with eight 3/8" x 1-1/4" bolts											PARTS LIST
(#2), eight 3/8" flatwashers (#3) and eight 3/8" locknuts (#5).
					REF.		PART
NOTE: The mounting brackets (#4) may need to be turned in or out					NO.		NO.			QTY.		DESCRIPTION
depending on sprayer frame width.					1.		05601			1	Height Adjuster Main Frame
2. Mount the lock pin brackets (#6) to the boom carrier (#7) using four					2.		00523			23	3/8"-16UNC x 1-1/4" Hex Head Bolt Gr. 5
1/2" x 1-1/4" bolts (#8) and four 1/2" locknuts (#9) make sure these					3.		00059			23	3/8" Flatwasher
bolts are inserted in the right direction as shown above. Place the					4.		----			2	Boom Mounting Brackets (not included)
					5.		02592			33	3/8"-16UNC Nylon Insert Locknut
lock pin (#14) & roll pin (#13) through the brackets (#6). Insert the
					6.		03340			2	Lock Pin Bracket
lock spring (#12) and 7/16" flatwasher (#11) to the inside of the lock
					7.		03306			1	Boom Carrier
pin bracket and push the pin (#14) through. Secure the lock pin					8.		00967			6	1/2"-13UNC x 1-1/4" Hex Head Bolt Gr.5
assembly with cotter pin (#10) between the washer and bracket.					9.		02178			7	1/2"-13UNC Nylon Insert Locknut
Make sure pin moves in and out freely and rotates down into the					10.		02363			2	5/32" x 1/14" Cotter Pin
"latch out" position easily.					11.		00205			2	7/16" Flatwasher
					12.		02208			2	Lock Spring
3. Before mounting the boom carrier to the main frame assembly,
					13.		03099			2	Roll Pin (3/16" x 1")
mount the UHMW wear pads (#16) to the boom carrier (#7) and
					14.		03342			2	Lock Pin
boom carrier brackets (#15) using sixteen 1/4" x 1" flathead screws					15.		03305			2	Boom Carrier Brackets
(#17) and sixteen 1/4" nuts (#18).					16.		02946			8	UHMW Wear Pad
4. Now place the boom carrier (#7) on to the main frame assembly					17.		05732			16	1/4"-20UNC x 1" Slotted Flat Head
(#1) so that the lock pins are in the holes of the main frame. Loosely					18.		00062			16	1/4"-20UNC Hex Nut
					19.		00914			6	3/8"-16UNC x 1-1/2" Hex Head Bolt Gr.5
mount the boom carrier brackets (#15) to the boom carrier (#7)
					20.		03345			1	Winch Mount Bracket
using eight 3/8" x 1-1/4" bolts (#2), six 3/8" x 1-1/2" bolts (#19),
					21.		00084			2	1/2" Lockwasher
fourteen 3/8" flatwashers (#3) and fourteen 3/8" locknuts (#5).					22.		04967			1	Winch w/ disc brake - 1200 lb. cap. (w/ handle)
5. Attach the two top pulley mounts (#23) to the main frame (#1) as					-		04971			1	Replacement Handle only
shown using four 3/8" x 1-1/2" bolts (#2) and four 3/8" locknuts (#5).					23.		05607			2	Top Pulley Mount
Attach the top pulley (#27), spacer (#26) and cable retainer bracket					24.		00482			3	1/2"-13UNC x 1-3/4" Hex Head Bolt Gr.5
					25.		01838			3	Cable Retainer Bracket
(#25) with 1/2" x 1-3/4" bolt (#24) and 1/2" locknut (#9). Assemble
					26.		01839			3	1/2" I.D. x 5/8" lg. Spacer
the pulley on the top left side of the height adjuster main frame.
					27.		01840			3	Pulley
Adjust cable retainer brackets (#25) to always keep the cable in the					28.		05609			1	Bottom Pulley Mount
pulley grove even when there is no tension on the cable.					29.		01887			2	3/8"-16UNC x 2-1/2" U-bolt
6. Attach the bottom pulley mount (#28) to the center of the boom					30.		04819			1	5/16" Rapid Link
carrier (#7) using two 3/8" x 2-1/2" sq. U-bolts (#29) and two 3/8"					31.		05611			1	3/16" Aircraft Cable x 20' lg. with thimble
locknuts (#5). Attach the pulley (#27) to the bottom pulley mount					Please order replacement parts by PART NO. and DESCRIPTION.

(#28) ear, using one 1/2" x 1-3/4" bolt (#24), cable retainer bracket 7. Attach the winch mounting bracket (#20) to the height adjust main

(#25), and spacer (#26), then secure with a 1/2" locknut (#9). Align	frame (#1) using two 1/2" x 1-1/4 bolts (#8) and two 1/2" lockwashers
this bracket so the cable runs straight down from the top, around	(#21). Mount the winch (#22) to the winch mounting bracket (#20),
the bottom pulley and back up to the rapidlink (#30).	using three 3/8" x 1-1/4" bolts (#2), three 3/8" flatwashers (#3) and
	three 3/8" locknuts (#5).

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