Demco AB20001 owner manual 03316

RIGHT INNER WING PARTS BREAKDOWN

15		36
	14	39
		30 27

27

							12				29
				25	28					17
								8
						21
					24		9
				19
						22
								11
				20						13
						23		7
				27
35					26		10	2	18
				9				19			29
	26									16
					7		29
			9	6
31	27 26
			8					29
32	36	27		7	5
	34									17
27					4	16
	37		1					3
							16

37 27 31 38

31 40 NOTE: To attach the gusset plates(#38)followstep

7 on page 7.

33

ASSEMBLY INSTRUCTIONS

1.Attach the upper offset linkage (#6) to center section (#1) using one 1/2" x 1-3/4" bolt (#7), bushing (#8) and one 1/2" locknut (#9).

2.Next attach the lower linkage bracket (#10) to the upper offset linkage (#6) using one 1/2" x 1-3/4" bolts (#7) and one 1/2" locknut (#9).

3.Mount the right center hinge (#2) to the center section (#1). Secure with pin (#3), 3/4" machine washer (#16) and 3/8" x 3/4" setscrew (#5) and 3/8" nut (#4).

4.Bolt the linkage mounting plate (#11) to the right center hinge (#2) as shown using two 3/8" x 2-1/2" U-bolts (#12) and four 3/8" locknuts (#13). Bolt the lower linkage bracket (#10) to the linkage mounting plate (#11) using one 1/2" x 1-3/4" bolt (#7), bushing (#8), and one 1/2" locknut (#9).

5.Attach the right inner wing (#14) to the right center hinge (#2) with the 3/4" machine washer (#16) between the wing and hinge, using the center hinge pin (#15). Secure with two 1/4" x 1/4" setscrews (#17).

6.Insert the 1/2" x 1-1/2" bolt (#18) and 1/2" nut (#19) into the center hinge (#2) as shown above.

7.Assemble the wing latch handle (#20) to the center hinge (#2) using the 7/16" clevis pin (#21), 3/8" flatwasher (#22) and secure with 5/32" x 1" cotter pin (#23). Next attach the wing latch channel (#24) to the wing latch handle (#20) using one 5/16" x 2-1/2" bolt (#25), two 5/16" flatwashers (#26) and one 5/16" locknut (#27). Next screw the tee bolt (#28) into the wing latch channel (#24) and secure with 1/2" jam nut (#19) on back side.

8.Bolt the wing storage bracket (#30) to the right wing approximately 23" from latch plate on the left wing, using two 5/16" x 1-1/4" sq. U-bolt (#31) and four 5/16" locknuts (#27).

9.Mount all brackets in this step loosely in locations shown. When boom is complete, fold and adjust brackets to support the boom in the folded positon. Mount the wing storage upright (#32) to the top of the center section (#1) using two 5/16" x 2-1/2" L-bolts (#33) and four 5/16" locknuts (#27). Attach the storage cross tube (#34) to the storage upright (#32) using two 5/16" x 1-1/4" square u-bolts (#31), four 5/16" flatwashers (#26) and 5/16" nylon insert locknuts (#27). Place the 1-1/4" Cap Plug (#35) in the end of the upright (#32).

			PARTS LIST
REF.	PART
NO.	NO.	QTY.	DESCRIPTION
1.	03314	1	Center Section
2.	03316	1	Right Hinge
3.	03319	1	Center Hinge Pin
4.	04886	1	3/8"-16UNC Jam Nut
5.	00095	1	3/8"-16UNC x 3/4" Square Head Setscrew
6.	00171	1	Upper Offset Linkage Bracket
7.	01252	3	1/2"-13UNC x 2" Hex Head Bolt Gr.5
8.	02491	2	Bushing (3/4" O.D. x 1/2" I.D. x 5/8" lg.)
9.	02178	3	1/2"-13UNC Nylon Insert Locknut
10.	00170	1	Lower Linkage Bracket
11.	03318	1	Linkage Mounting Plate
12.	05294	2	3/8"-16UNC x 2-1/8" Square U-bolt
13.	02592	4	3/8"-16UNC Nylon Insert Locknut
14.	03323	1	Right Inner Wing
15.	03321	1	Inner Hinge Pin
16.	02534	3	3/4" x 14 Ga. Machine Washer
17.	00091	2	5/16"-18UNC x 1/2" Square Head Set Screw
18.	01254	1	1/2"-13UNC x 1-1/2" Hex Head Bolt Gr.5
19.	00640	2	1/2"-13UNC Jam Nut
20.	05309	1	Wing Latch Handle
21.	00080	1	7/16" x 1-1/4" lg. Clevis Pin
22.	00059	1	3/8" Flatwasher
23.	00185	1	5/32" x 1" lg. Cotter Pin
24.	05310	1	Wing Latch Channel
25.	04221	1	5/16"-18UNC x 2-1/2" Hex Head Bolt Gr.5
26.	00004	6	5/16" Flatwasher
27.	02802	15	5/16"-18UNC Nylon Insert Locknut
28.	03320	1	Latch Bolt
29.	04642	4	Zerk
30.	03338	1	Storage Bracket
31.	00909	5	5/16"-18UNC x 1-1/4" Sq. U-bolt
32.	03437	1	Storage Upright Bracket
33.	05818	2	5/16"-18UNC x 2-1/2" L-bolt
34.	03438	1	Storage Cross Tube Bracket
35.	05188	5	1-1/4" Square Cap Plug
-	04739	2	1" Square Cap Plug
36.	00199	2	Lock Pin (3/8" O.D. x 3-1/2" lg.)
37.	00182	2	1/8" Small Hairpin
38.	03537	1	Gusset Plate
39.	04822	1	1/4"-20UNC x 1-1/16" Square U-bolt
40.	02722	2	1/4"-20UNC Nylon Insert Locknut

Please order replacement parts by PART NO. and DESCRIPTION.

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