Demco AB20001 owner manual Center Section Boom Carrier Breakdown

Page 6

CENTER SECTION BOOM CARRIER BREAKDOWN

 

 

 

 

 

 

 

 

 

 

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Note: This bracket must be 5" off center

 

 

 

 

 

 

 

 

 

 

 

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33

in either direction.

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PARTS LIST

 

REF.

PART

 

 

 

 

NO.

NO.

QTY.

DESCRIPTION

 

1.

03306

1

Boom Carrier

 

 

2.

03309

1

Boom Carrier Left Floater

 

3.

03310

1

Boom Carrier Right Floater

 

4.

03330

2

Spring

 

 

5.

03313

8

Pivot Bushing (2-7/8" long)

 

 

6.

03311

2

Linkage Plate

 

 

7.

03312

2

Auto-Level Linkage

 

 

8.

03331

1

Shock

 

9.

01338

8

1/2"-13UNC x 4-1/2" Hex Head Bolt Gr.5

 

10.

02178

14

1/2"-13UNC Nylon Insert Locknut

 

 

11.

01975

3

1/2"-13UNC x 5" Hex Head Bolt Gr.5

 

 

12.

04073

1

1/2"-13UNC x 3" Hex Head Bolt Gr.5

 

 

13.

03307

1

Left Auto-Level Sway Control Bracket

 

 

14.

03308

1

Right Auto-Level Sway Control Bracket

 

15.

03324

4

UHMW Wear Pad

 

16.

05732

4

1/4"-20UNC x 1" Slotted Flat Head

 

 

17.

02772

4

1/4"-20UNC Nylon Insert Locknut

 

 

18.

00516

4

1/4"-20UNC x 3/4" Slotted Flat Head

 

 

19.

00523

8

3/8"-16UNC x 1-1/4" Hex Head Bolt Gr.5

 

 

20.

00059

16

3/8" Flatwasher

 

21.

02592

23

3/8"-16UNC Nylon Insert Locknut

 

22.

03314

1

Center Section

 

 

23.

02945

2

Auto-Level Sway Guide

 

 

24.

01348

2

Spring (1" O.D. x 3" long)

 

 

25.

03317

1

Auto-Level Latch

 

 

26.

01903

1

3/8"-16UNC x 3-1/2" Hex Head Bolt Gr.5

 

27.

00199

1

Lock Pin (3/8" O.D. x 3-1/2" lg.)

 

28.

00182

1

1/8" Small Hair Pin

 

29.

03334

3

Center Nozzle Tube Mounting Plate

 

30.

01887

7

3/8"-16UNC x 2-1/2" Square U-bolt

 

31.

00909

3

5/16"-18UNC x 1-1/4" Sq. U-bolt

 

32.

03333

1

Center Nozzle Mounting Tube

 

33.

02802

6

5/16"-18UNC Nylon Insert Locknut

 

34.

03399

2

Bottom Center Support Bracket

Please order replacement parts by PART NO. and DESCRIPTION.

ASSEMBLY INSTRUCTIONS

1.Begin by referring to the boom carrier (#1) mounting to the sprayer frame (page 1) or mounting to the height adjust (pages 2 & 3). After the boom carrier is mounted begin assembling the center section.

2.Mount the left floater tube (#2) to the boom carrier (#1) using one 1/2"

x5" bolt (#11), pivot bushing (#5), and one 1/2" locknut (#10). Next mount the right floater tube (#3) to the boom carrier (#1) using one 1/ 2" x 5" bolt (#11), one pivot bushing (#5), and one 1/2" locknut (#10).

3.Place the auto-level springs (#4) between the left and right floater (#2 & 3) and the boom carrier (#1). Attach the left floater (#2) and right floater (#3) using two linkage plates (#6), two pivot bushings (#5), two 1/2" x 4-1/2" bolts (#9), and two 1/2" locknuts (#10).

4.Now mount the shock (#8) to the right floater (#3) using one 1/2" x 5" bolt (#11) and one 1/2" locknut (#10). Mount the opposite end of the shock to the boom carrier (#1) using one 1/2" x 3" bolt (#12) and one 1/2" locknut (#10).

5.Mount the auto-level linkage (#7) to the left floater (#2) using one 1/2"

x4-1/2" bolt (#9), one pivot bushing (#5), and one 1/2" locknut (#10). NOTE: Make sure the arrows on the linkage are up as shown above. Mount the auto-level linkage (#7) to the right floater (#3) using one 1/ 2" x 4-1/2" bolt (#9), one pivot bushing (#5), and one 1/2" locknut (#10).

6.Mount the center section onto the boom center section (#22). Secure the linkages (#7) on the right and left to the bottom of the boom center section (#22) using two 1/2" x 4-1/2" bolts (#9), two pivot bushings (#5) and two 1/2" locknuts (#10).

7.Attach the left and right auto-level sway control brackets (#13 & 14) to the boom carrier (#1) using six 3/8" x 1-1/4" bolts (#19), six 3/8" flatwashers (#20) and six 3/8" locknuts (#21). Next mount the UHMW

wear pads (#15) to the sway control brackets (#13 & 14) using four 1/ 4" x 1" slotted flat head screws (#16) and four 1/4" locknuts (#17). Assemble the UHMW wear pads (#15) to the auto-level sway control guides (#23) and the bottom center support bracket (#34) using eight 1/4" x 3/4" slotted flat head screws (#18). Mount the sway control guides (#23) with UHMW wear pads to the right and left sway control brackets (#13 & 14) using two 3/8" x 1-1/4" bolts (#19), two 3/8" flatwashers (#20) and two 3/8" locknuts (#21). Bolt the top of the sway control guides and sway control brackets together using two 1/2" x 4- 1/2" bolts (#9), two springs (#24) and two 1/2" locknuts (#10). Mount the bottom center support bracket (#34), with UHMW, to bottom tube of boom carrier (#1) using four 3/8" x 2-1/2" square u-bolts (#30), eight 3/8" flatwashers (#20) and eight 3/8" nylon insert locknuts (#21).

8.Assemble the center boom nozzle mounting plates (#29) to the center section (#22) as shown using three 3/8" x 2-1/2" sq. U-bolts (#30) and six 3/8" locknuts (#21). Next mount the center nozzle tube (#32) to the mounting plates (#29) using three 5/16" x 1-1/2" sq. U-bolts (#31) and six 5/16" locknuts (#33).

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Contents DFB General Information Mounting the Boom Center Section Mounting the Boom Center Section to Hydraulic Height Adjust Assembly InstructionsParts List Lock pin #14 & roll pin #13 through the brackets #6. InsertCenter Section Boom Carrier Breakdown Left Inner Wing Parts Breakdown Part QTY Description03316 Parts List Right and Left Outer Wing Parts BreakdownTIP Placement Conventional Nozzles and Boom ClampsDrip Free Nozzles and Boom Clamps Adjustment Procedures Adjustments for Folding and Storage Maintenance and Lubrication Left Wing Right WingOptional Hydraulic Boom Leveling Parts Breakdown Optional Wheel TIP Protector Parts BreakdownSprayer Calibration Procedures Guidelines For Sprayer CalibrationSafety First Sprayer Check List