Giant P210, P209, P211, P205, P208, P207, P206 installation instructions Check Daily Weekly 50hrs Every

Page 14

REPAIR INSTRUCTIONS - P205/P206/P207/P208/P209/P210/P211 PUMPS

10.If the ceramic plunger pipe

(16)is damaged, replace entire plunger assembly by removing crankshaft (13). Contact Giant for further details.

NOTE: If there are deposits of any kind (i.e., lime deposits) in the valve casing, be certain that the weep holes in the weep return ring (25) and valve casing (26) have not been plugged.

Reassembly sequence of the P205/P206/P207/P208/P209/P210/P211 PUMPS

1)If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. Contact Giant for assistance with the reassembly of the gear end.

2)Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly. Replace weep v-sleeve (23A) over plungers (16)..

3)Generously lubricate v-sleeve (23). Assemble v-sleeves (23) into valve casing (#26). Assemble weep return ring (25) and pressure ring (24) over plungers (16). Slide valve casing over plungers and seat firmly. Replace the eight socket head cap screws (34) and tighten to 105 inch-pounds in a crossing pattern.

4)Replace the six o-rings (31) and the six valve assemblies (32X). Now replace the six valve plug o-rings (33). Apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs.

For maintenance of the gear end of your pump contact Giant Industries or your local distributor. Phone: 419/531-4600

NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600

Preventative Maintenance Check-List & Recommended Spare Parts List

 

 

 

 

 

 

 

 

 

 

Check

Daily

Weekly

50hrs

Every

Every

Every

 

 

 

 

 

500 hrs

1500 hrs

3000 hrs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Level/Quality

X

 

 

 

 

 

 

 

Oil Leaks

X

 

 

 

 

 

 

 

Water Leaks

X

 

 

 

 

 

 

 

Belts, Pulley

 

X

 

 

 

 

 

 

Plumbing

 

X

 

 

 

 

 

 

 

 

Recommended Spare

Parts

 

 

 

 

Oil Change (1 Gallon) p/n 1154

 

 

X

X

 

 

 

 

Seal Spare Parts (1 kit/pump)

 

 

 

 

X

 

 

 

(See page 12 for kit list)

 

 

 

 

 

 

 

 

Oil Seal Kit (1 kit/pump)

 

 

 

 

X

 

 

 

(See page 12 for kit lit)

 

 

 

 

 

 

 

 

Valve Spare Parts (1 kit/pump)

 

 

 

 

 

 

X

 

(See page 12 for kit list)

 

 

 

 

 

 

 

14

Image 14 Contents
Series Installation Instructions Specifications P205 Horsepower RequirementsSpecifications Model P206 P206 Horsepower RequirementsSpecifications Model P207 P207 Horsepower RequirementsSpecifications Model P208 P208 Horsepower RequirementsSpecifications Model P209 P209 Horsepower RequirementsSpecifications Model P210 P210 Horsepower RequirementsSpecifications Model P211 P211 Horsepower RequirementsExploded View P205/P206/P207/P208/P209/P210/P211 P205/P206/P207/P208/P209/P210/P211 Parts List P205/P206/P207/P208/P210/P211 Torque Specifications Repair Instructions P205/P206/P207/P208/P209/P210/P211 Pumps Check Daily Weekly 50hrs Every P205/P206/P207/P208/P209/P210/P211 Dimensions Inches mm Giant Industries Limited Warranty
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