Heat Controller R-410A installation instructions Safety Information

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!WARNING

IMPORTANT: ALL MANUFACTUR- ER PRODUCTS MEET CURRENT FEDERAL OSHA GUIDELINES FOR SAFETY. CALIFORNIA PROPOSITION 65 WARNINGS ARE REQUIRED FOR CERTAIN PROD- UCTS, WHICH ARE NOT COVERED BY THE OSHA STANDARDS.

CALIFORNIA'S PROPOSITION 65 REQUIRES WARNINGS FOR PROD- UCTS SOLD IN CALIFORNIA THAT CONTAIN, OR PRODUCE, ANY OF OVER 600 LISTED CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR BIRTH DEFECTS SUCH AS FIBERGLASS INSULATION, LEAD IN BRASS, AND COMBUSTION PRODUCTS FROM NATURAL GAS.

ALL “NEW EQUIPMENT” SHIPPED FOR SALE IN CALIFORNIA WILL HAVE LABELS STATING THAT THE PRODUCT CONTAINS AND/OR PRODUCES PROPOSITION 65 CHEMICALS. ALTHOUGH WE HAVE NOT CHANGED OUR PROCESSES, HAVING THE SAME LABEL ON ALL OUR PRODUCTS FACILITATES MANUFACTURING AND SHIPPING. WE CANNOT ALWAYS KNOW “WHEN, OR IF” PRODUCTS WILL BE SOLD IN THE CALIFORNIA MARKET.

YOU MAY RECEIVE INQUIRIES FROM CUSTOMERS ABOUT CHEMI- CALS FOUND IN, OR PRODUCED BY, SOME OF OUR HEATING AND AIR-CONDITIONING EQUIPMENT, OR FOUND IN NATURAL GAS USED WITH SOME OF OUR PRODUCTS. LISTED BELOW ARE THOSE CHEM- ICALS AND SUBSTANCES COM- MONLY ASSOCIATED WITH SIMI- LAR EQUIPMENT IN OUR INDUS- TRY AND OTHER MANUFACTUR- ERS.

GLASS WOOL (FIBERGLASS) INSULATION

CARBON MONOXIDE (CO)

FORMALDEHYDE

BENZENE

MORE DETAILS ARE AVAILABLE AT THE WEBSITES FOR OSHA (OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION), AT WWW.OSHA.GOV AND THE STATE OF CALIFORNIA'S OEHHA (OFFICE OF ENVIRONMENTAL HEALTH HAZARD ASSESSMENT), AT WWW.OEHHA.ORG. CONSUMER EDUCATION IS IMPORTANT SINCE THE CHEMICALS AND SUB- STANCES ON THE LIST ARE FOUND IN OUR DAILY LIVES. MOST CONSUMERS ARE AWARE THAT PRODUCTS PRESENT SAFETY AND HEALTH RISKS, WHEN IMPROPER- LY USED, HANDLED AND MAIN- TAINED.

1.0 SAFETY INFORMATION

!WARNING

THE SE INSTRUCTIONS ARE INTEN DED AS AN AID TO QUALIFIED LI CE NS ED SERVICE PERSONNEL FOR PROPER INS TALLAT ION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUC- TIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERA- TION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAM- AGE, PERSONAL INJURY OR DEATH.

!WARNING

DISCONNECT ALL POWER TO THE UNIT BEFORE STARTING MAINTENANCE. FAILURE TO DO SO CAN RESULT IN SEVERE ELECTRICAL SHOCK OR DEATH.

!WARNING

DO NOT USE OXYGEN TO PURGE LINES OR PRESSURE SYSTEM FOR LEAK TEST . OXYG EN REACTS VIOLENTLY WITH OIL, WHI CH CAN CAUSE AN EXPLOSION RESULTING IN SEVERE PERSONAL INJURY OR DEATH.

!WARNING

AFTER COMPLETION OF WIRING CHECK ALL ELECTRICAL CONNEC - TIONS, INCLUDING FACTORY WIRING WITHIN THE UNIT, AND MAKE SURE ALL CONNECTIONS ARE TIGHT, REPLACE AND SECURE ALL ELECTRICAL BOX COVERS AND ACCESS DOORS BEFOR E LEAVING UNIT OR TURNING ON POWER TO CIRCUIT SUPPLY UNIT. FAILURE TO DO SO CAN CAUSE A FIRE OR ELEC TRICAL SHOCK RESUL TING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

!WARNING

THIS UNIT MUST BE PERMANENTLY GROUNDED. A GROUND LUG IS PROVIDED NEAR THE CONTACTOR FOR A GROUND WIRE. FAILURE TO DO SO CAN CAUSE A FIRE OR ELEC TRICAL SHOCK RESULT ING IN PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH.

!CAUTION

R-410A systems operate at higher pressures than R-22 systems. Do not use R-22 service equipment or components on R-410A equipment.

!CAUTION

Only use evaporators approved for use on R-410A systems. Use of existing R-22 evaporators can introduce mineral oil to the R-410A refrigerant forming two differ- ent liquids and decreasing oil return to the compressor. This can result in com- pressor failure.

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Contents Heatcontroller Table of Contents Safety Information II. Introduction III. Checking Product ReceivedIV. Equipment Protection from the Environment WHY USE AN AIR Cooled Split SYSTEM? VI. Standard Unit Features 61⁄2 and 71⁄2 VII. Installation Important Message to OwnerInspection and Handling Order Parts Installation GeneralRooftop Installation Refer to Figure Slab InstallationVIII. Refrigerant Piping Data Installation of Piping Typical Piping Recommendations Refrigerant Piping Feet XV. Leak Testing VIX. Wiring Electrical PowerXI. Power Wiring XII. Wire RoutingSpecification of R-410A XVI. R-410A RefrigerantQuick Reference Guide for R-410A Replacement Units XVII. Evacuation and ChargingEvaporator Coil Charging Hints XIX. Accessories ANTI-SHORT Cycle TimerXVIII. Sequence of Operation 61⁄2 and 71⁄2 TON Sight Glass / Moisture Indicator Liquid Pressure ControlLiquid Line Solenoid Valve Charge Charts XX. Miscellaneous61⁄2 TON Condenser 71⁄2 TON Condenser with 10 TON Evaporator 155 160 165Contactor Maintenance and OperationHigh Pressure Switch HPC LOW Pressure Switch LPCFilter Troubleshooting
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Manual 16 pages 37.95 Kb

R-410A specifications

The Heat Controller R-410A is an advanced refrigerant used in various heating and cooling applications, particularly in residential and commercial air conditioning systems. Recognized for its efficiency and eco-friendliness, R-410A has become a popular choice among HVAC manufacturers and professionals.

One of the main features of R-410A is its high efficiency. It operates at a higher pressure than traditional refrigerants, which allows it to transfer heat more effectively. This results in improved energy efficiency ratings (SEER and EER) for systems utilizing R-410A, leading to lower energy bills and reduced environmental impact.

R-410A is also known for its environmental sustainability. Unlike its predecessor, R-22, R-410A has zero ozone depletion potential (ODP) due to its composition of hydrofluorocarbons (HFCs). Although it does have a global warming potential (GWP), the advancements in technology have made R-410A a more environmentally friendly option compared to many older refrigerants.

Developed through innovative technological advancements, R-410A systems often incorporate variable speed compressors and efficient heat exchangers. These technologies allow for better modulation of cooling and heating outputs, ensuring that the indoor environment remains comfortable while using the least amount of energy possible.

Another significant characteristic of R-410A is its compatibility with a wide range of HVAC equipment. Many new air conditioning systems are designed specifically to use R-410A, which has led to the creation of a robust market for these units. Additionally, R-410A systems tend to require less maintenance and have longer lifespans compared to those using older refrigerants.

Safety is another consideration for R-410A users. While R-410A is non-toxic and non-flammable, technicians who work with this refrigerant need to be trained and certified due to its high-pressure properties. Proper handling and installation are crucial to ensure system efficiency and reliability.

In summary, the Heat Controller R-410A stands out in the HVAC industry for its efficiency, environmental benefits, advanced technologies, and compatibility with modern systems. As the industry continues to evolve, R-410A remains a key player, paving the way towards more sustainable and efficient heating and cooling solutions.