Grizzly G9860ZX, G9859, G9861 instruction manual Spiral Cutterhead, Outfeed Table

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Spiral Cutterhead

The Model G9860ZX is equipped with a spiral cutterhead. The indexed square carbide cutters have four separate cutting surfaces that can be rotated as needed. If one of the cutters becomes damaged or dull, rotate the cutter to reveal the fresh cutting surface. Each edge of the indexed cutter is marked for easy identification. When an indexed cutter needs to be replaced, please order part #H2334 from the current Grizzly catalog.

Outfeed Table

Facing the fence, the outfeed table is located to the left of the cutterhead. The outfeed table must be aligned to the highest point of the arc of the knife edges. If the outfeed table is set too high, the board will hit the front edge of the outfeed table and will be impossible to feed over the join- ter. If the outfeed table is set too low, the trailing end of the board will fall into the cutterhead and snipe will occur.

1.Rotate the cutterhead by turning the motor pulley. DO NOT grab the cutterhead itself. Bring a knife edge to the approximate apex of its arc. Engage the brake rod to securely posi- tion the cutterhead.

2.Loosen the outfeed table lock knob located on the center of the outfeed table handwheel. Rotate the outfeed table handwheel until the outfeed table is nearly flush with the knife edge.

3.Position a steel straightedge on the outfeed table. Extend the straightedge over the middle of the cutterhead as shown in Figure 12.

2.Loosen the outfeed table lock knob located on the center of the outfeed table handwheel. Rotate the outfeed table handwheel until the outfeed table is nearly flush with the knife edge.

3.Position a steel straightedge on the outfeed table. Extend the straightedge over the middle of the cutterhead as shown in Figure 12.

Outfeed Table

Figure 12. Setting outfeed table with straight-

edge.

4.Raise or lower the outfeed table with the out- feed table handwheel until the straightedge barely touches the knife edge. Rock the cut- terhead to ensure that the blade edge is at the highest point of its arc. Check the other two blades in the same manner. If they do not all touch the straightedge evenly, they are not at the same height. You must reset the knives. Be sure to test the height at both ends of the cutter knives. The knives must be parallel to the table surface.

5.Tighten the outfeed table lock knob.

6.Recheck the outfeed table alignment with each of the cutterhead knives and re-adjust as necessary.

7.Once properly set, the outfeed table height will only need to be changed when the knives are resharpened.

 

 

 

 

 

 

 

 

 

 

 

 

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Ultimate Series Jointers

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Contents Ultimate Series Jointers Page Table Of Contents Safety Safety Instructions For Power ToolsAMP Rating Additional Safety Instructions For Jointers Never Joint end grainCircuit Requirements 220V Operation Circuit LoadGrounding Extension Cords Introduction CommentaryUltimate Series Jointers Unpacking Piece InventoryClean Up Site ConsiderationsAssembly Beginning AssemblyFence Cutterhead Guard Fence base lock knob attachmentPedestal Switch Mounting the pedestal switchAdjustments GeneralKnives Figures 10 Spiral Cutterhead Outfeed TableInfeed Table Fence StopSetting the 45 stop Ultimate Series Jointers Operations Test RunStock Inspection Edge Jointing Beveling Fence position for bevel jointing Ultimate Series JointersSurface Planing Lubrication MaintenanceTables BeltClosure Troubleshooting Symptom Possible Cause Corrective ActionMachine Data Sheet G9859 8 Jointer 117 118 107 711 G9859 8 Jointer G9859 8 Jointer 306 G9859 8JOINTER Base Special Washer Jointer Model G9860/G9860ZX G9860 12 Jointer 120 107 119 G9860 12 Jointer G9860 12 Jointer 402 401 404 302 505 403 PK55M Countersunk CAP Screw Jointer Model G9861 G9861 14 Jointer 103 101 708 706 710 113 102 122 112 121 110 G9861 14 Jointer G9861 14 Jointer 402 401 404 304 405 403 Base Cover PB32M Ultimate Series Jointers Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC
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G9860ZX, G9861, G9860, G9859 specifications

The Grizzly G9859, G9860, G9861, and G9860ZX are an impressive lineup of high-quality, precision-engineered woodworking machines designed for both hobbyists and professional woodworkers. These machines embody Grizzly's commitment to advanced technology and innovative design, making them essential tools in any woodshop.

The G9859 is a versatile horizontal band saw that offers users enhanced cutting capabilities with its powerful motor and robust construction. One of its standout features is the precision-machined guide system, which ensures accurate cuts every time. The saw's adjustable cutting height and width settings allow it to handle a variety of materials, making it ideal for both intricate and large-scale projects. The G9859 also comes equipped with a heavy-duty steel frame that minimizes vibration, promoting smooth operation.

Next in the lineup is the G9860, a remarkable vertical band saw that excels in both performance and user-friendliness. Featuring an oversized cast iron table, the G9860 provides ample workspace for larger projects. The table can be easily adjusted for bevel cuts, making it a versatile choice for woodworkers looking to enhance their skill set. The saw’s integrated light and adjustable blade guards improve visibility and safety while working.

The G9861 is a powerful jointer that offers professional-grade performance. With its quick-adjust infeed and outfeed tables, this machine makes jointing boards a breeze. The G9861 features a helical cutter head, ensuring a cleaner cut and minimizing noise during operation. This feature is particularly beneficial for users looking for a finish quality that stands out in any woodworking project.

Lastly, the G9860ZX combines the features of a table saw and a cabinet saw, catering to users who need both functionalities. Its robust construction, paired with an impressive motor capacity, allows for smooth and efficient cuts. The G9860ZX is designed with a quick-release fence system, making adjustments fast and easy.

Overall, the Grizzly G9859, G9860, G9861, and G9860ZX represent the forefront of woodworking technology. With features that prioritize precision, safety, and ease of use, these machines are excellent additions to any workshop, whether for small projects or large-scale production runs. With Grizzly's reputation for quality, users can trust these models to deliver performance that meets and exceeds expectations in woodworking applications.