Greenheck Fan ERVe manual Vibration, Energy Recovery Wheel, Drive Belt, Air Seals

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Wheel Unbalance
Drive Pulley Misalignment Incorrect Belt Tension Bearing Misalignment Mechanical Looseness Faulty Belts
Drive Component Unbalance Poor Inlet/Outlet Conditions Foundation Stiffness

Vibration

Excessive vibration may be experienced during initial start-up. Left unchecked, excessive vibration can cause a multitude of problems, including structural and/or component failure. The most common sources of vibration are listed.

Many of these conditions can be discovered by careful observation. Refer to the Troubleshooting section of this manual for corrective actions. If observation cannot locate the source of vibration, a qualified technician using vibration analysis

equipment should be consulted. If the problem is wheel unbalance, in-place balancing can be done.

Generally, fan vibration and noise is transmitted to other parts of the building by the ductwork. To eliminate this undesirable effect, the use of heavy canvas connectors is recommended.

Energy Recovery Wheel

The ERVe models contain a total energy recovery wheel. The wheels are inspected for proper mechanical operation at the factory. However, during shipping and handling, shifting can occur that may affect wheel operation. The wheel is accessible through the access

door marked “Energy Wheel Cassette Access”.

Turn the energy recovery wheels by hand to verify free operation.

The wheel should rotate smoothly and should not

wobble.

Inside layout of ERVe

 

Bearing

Adjustable

Support

 

Air Seals

 

Drive Belt

Label

showing

 

cassette

 

serial #

 

and date

Drive Pulley

code

 

Drive Belt

Inspect the drive belt. Make sure the belt rides smoothly through the pulley and over the wheel rim.

Air Seals

Check that the air seals located around the outside of the wheel and across the center (both sides of wheel) are secure and in good condition. Air seal clearance is determined by placing a sheet of paper, to act as a feeler gauge, against the wheel face. To access seals, follow the instructions in the Energy Recovery Wheel Maintenance section. To adjust the air seals, loosen all eight seal retaining screws. These screws are located on the bearing support that spans the length of the cassette through the wheel center. Tighten the screws so the air seals tug slightly on the sheet of paper.

Replace cassette into unit, plug in wheel drive, replace access door and apply power. Observe by opening door slightly (remove filters if necessary to view wheel) the wheel should rotate freely at about 20-40 RPM.

22Model ERVe Energy Recovery Unit

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Contents Installation, Operation and Maintenance Manual Model ERVe General Safety InformationUnpacking Inspection and Maintenance during StorageReceiving HandlingInstallation Table of ContentsSupplemental Installation Operation and Maintenance Manuals Basic OperationLifting with a Forklift Roof Curb and Rail MountingLifting with a Crane Recommended Roof OpeningRoof Curb Mounting Curb Outside Dimensions and WeightsDuctwork Connections Access Panel Description and Location Service ClearancesRail Mounting / Layout Dimensional Data Duct Dimensions Unit SizeElectrical Information Typical Control Center Components Electric Heater Application/OperationExhaust Weatherhood Unit AccessoriesOutdoor Air Weatherhood DampersOptional Accessories Frost Control Application/OperationModulating the Wheel Testing Temperature Sensor with OverrideEconomizer Application/Operation Enthalpy Sensor with OverrideFactory Set Points Variable Frequency Drives for Energy Recovery BlowersDrive Operation Economizer Signal Source Variable Frequency Drives for Energy Recovery Wheel10 VDC Typical Wiring Diagram TransformerDirty Filter Sensor Service OutletRotation Sensor CO2 SensorDay Timer or On/Off Switch Remote Control Panel and Wiring SchematicsIndicator Lights powered by the ER Unit Dirty Filter Indicator power by othersPressure Sensors analog or digital Temperature Sensors 1K Ohm RTDSensors Mounted by Factory Amp Current Sensors analog or digitalStart-Up Pre Start-Up Checklist check as items areStart-Up Checklist General Start-Up InformationEconomizer Application / Operation section Optional Accessories ChecklistOptional Accessories section Variable Frequency Drives sectionUnit Start-Up Drive Belt Energy Recovery WheelVibration Air SealsFan Belts Routine MaintenanceMaintenance Procedures Lubrication Fan MotorsDoor Seal Maintenance External Filter MaintenanceInternal Filter Maintenance Fan Wheel & FastenersEnergy Recovery Wheel Maintenance Parts List Sequence of OperationTroubleshooting Airflow Troubleshooting Unit Symptom Possible Cause Corrective ActionTroubleshooting Unit Maintenance Log Model ERVe Energy Recovery Unit Warranty

ERVe specifications

The Greenheck Fan ERVe series stands at the forefront of energy-efficient ventilation solutions, specifically designed to meet the growing demands for energy conservation and enhanced indoor air quality in commercial buildings. As part of Greenheck's commitment to innovation, the ERVe series offers a variety of models tailored to diverse applications, including schools, hospitals, and office buildings.

One of the key features of the ERVe series is its advanced energy recovery technology. The ERVe utilizes a heat recovery wheel that efficiently transfers heat and moisture between the exhaust and incoming airstreams. This process significantly reduces heating and cooling loads on HVAC systems, promoting energy savings and improving overall system efficiency. By reclaiming energy that would otherwise be wasted, the ERVe ensures that buildings not only conform to energy codes but also contribute to sustainability goals.

The ERVe series is designed with versatility in mind. It offers multiple configurations, including vertical and horizontal orientations, which makes it adaptable to various installation environments. Additionally, the unit can be equipped with a range of options such as pre-filters, post-filters, and variable speed drive motors, allowing for customization based on specific application needs. This adaptability ensures that the ERVe can meet the specific air quality requirements of different spaces while maintaining optimal airflow.

Another significant characteristic of the ERVe series is its low noise operation. The design incorporates advanced acoustical features, including sound attenuators and insulated panels, which minimize sound transmission and enhance occupant comfort. As noise control becomes increasingly important in settings like educational institutions and healthcare facilities, the ERVe series excels in providing a peaceful indoor environment.

Moreover, the ERVe series is engineered with durability in mind. Constructed from high-quality materials, the units are built to withstand the rigors of continuous operation. The robust design not only extends the service life of the equipment but also reduces maintenance requirements, leading to lower overall operational costs.

In terms of control and monitoring, the ERVe series is compatible with various building management systems, allowing for integration into sophisticated HVAC controls. This feature enables real-time data tracking and optimization, enhancing the efficiency of indoor climate management.

Overall, the Greenheck Fan ERVe series represents a significant advancement in ventilation technology, combining energy efficiency, customizable features, low noise operation, and durability. These characteristics ensure that the ERVe is a reliable choice for modern commercial buildings striving for improved air quality and reduced energy consumption.