Greenheck Fan ERVe manual Energy Recovery Wheel Maintenance

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Wheel Belt & Pulley

Energy Recovery Wheel Maintenance

Annual inspection of the energy recovery wheel is recommended. Units ventilating smoking lounges and other non-clean air spaces should have energy recovery wheel inspections more often based upon need. Inspections for smoke ventilation applications are recommended bimonthly to quarterly until a regular schedule can be established.

Accessing the Energy Recovery Wheel

Disconnect power to the ERVe. Open door labeled “Energy Wheel Cassette Access”.

Unplug the wheel drive motor.

Pull the wheel cassette halfway out.

Removing the Energy Recovery Wheel Segments (stainless steel rim)

Steel retainers are located on the inside of the wheel rim. Push the retainer towards the center of the wheel, then lift up and away to release segments.

 

Bracket Segment

 

Retainer

 

Lift away from

 

segment

Catch Segment

 

Retainer

Inside of wheel rim

 

Spoke

 

Push toward center

Important! Place retainers back in the original position before rotating the energy recovery wheel, otherwise damage to retainer will occur.

Wheel segment removed

Cleaning the Energy Recovery Wheel

If the wheel appears excessively dirty, it should be cleaned to ensure maximum operating efficiency. Only excessive buildup of foreign material needs to be removed. Discoloration and staining of energy recovery wheel does not affect its performance.

Thoroughly spray wheel matrix with household cleaner such as Fantastik® or equivalent. Gently rinse with warm water and using a soft brush remove any heavier accumulation. A detergent/water solution can also be used. Avoid aggressive organic solvents, such as acetone. The energy recovery wheel segments can be soaked in the above solution overnight for stubborn dirt or accumulation.

After cleaning is complete, shake the excess water from the wheel or segments. Dry wheel or segments before placing them back into the cassette. Place wheel or segments back into cassette by reversing removal procedures.

CAUTION

Do not clean energy recovery wheel segments with water in excess of 140ºF (60ºC).

Do not dry energy recovery wheel segments in air in excess of 140ºF (60ºC).

The use of a pressure washer to clean segments is not recommended. Damage could result.

Energy Recovery Wheel Belt

Inspect belts each time filters are replaced. Belts that look chewed up

or are leaving belt dust near the motor pulley may indicate a problem with the wheel. Be sure to inspect wheel for smooth and unrestricted rotation. If a belt requires replacement, contact the local Greenheck representative. Instructions

for replacement will ship with the new belt.

Energy Recovery Wheel Bearing

In the unlikely event that a wheel bearing fails, the bearing is behind

a removable plate on the wheel support beam. Contact the local Greenheck representative for detailed instructions on how to replace the bearing.

Wheel Bearing

Model ERVe Energy Recovery Unit 25

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Contents Model ERVe General Safety Information Installation, Operation and Maintenance ManualReceiving Inspection and Maintenance during StorageUnpacking HandlingSupplemental Installation Operation and Maintenance Manuals Table of ContentsInstallation Basic OperationLifting with a Crane Roof Curb and Rail MountingLifting with a Forklift Recommended Roof OpeningRoof Curb Mounting Curb Outside Dimensions and WeightsDuctwork Connections Access Panel Description and Location Service ClearancesRail Mounting / Layout Duct Dimensions Unit Size Dimensional DataElectrical Information Electric Heater Application/Operation Typical Control Center ComponentsOutdoor Air Weatherhood Unit AccessoriesExhaust Weatherhood DampersFrost Control Application/Operation Optional AccessoriesEconomizer Application/Operation Testing Temperature Sensor with OverrideModulating the Wheel Enthalpy Sensor with OverrideFactory Set Points Variable Frequency Drives for Energy Recovery BlowersDrive Operation Economizer Signal Source Variable Frequency Drives for Energy Recovery Wheel10 VDC Transformer Typical Wiring DiagramRotation Sensor Service OutletDirty Filter Sensor CO2 SensorIndicator Lights powered by the ER Unit Remote Control Panel and Wiring SchematicsDay Timer or On/Off Switch Dirty Filter Indicator power by othersSensors Mounted by Factory Temperature Sensors 1K Ohm RTDPressure Sensors analog or digital Amp Current Sensors analog or digitalStart-Up Checklist Pre Start-Up Checklist check as items areStart-Up General Start-Up InformationOptional Accessories section Optional Accessories ChecklistEconomizer Application / Operation section Variable Frequency Drives sectionUnit Start-Up Vibration Energy Recovery WheelDrive Belt Air SealsMaintenance Procedures Lubrication Routine MaintenanceFan Belts Fan MotorsInternal Filter Maintenance External Filter MaintenanceDoor Seal Maintenance Fan Wheel & FastenersEnergy Recovery Wheel Maintenance Sequence of Operation Parts ListTroubleshooting Airflow Symptom Possible Cause Corrective Action Troubleshooting UnitTroubleshooting Unit Maintenance Log Model ERVe Energy Recovery Unit Warranty

ERVe specifications

The Greenheck Fan ERVe series stands at the forefront of energy-efficient ventilation solutions, specifically designed to meet the growing demands for energy conservation and enhanced indoor air quality in commercial buildings. As part of Greenheck's commitment to innovation, the ERVe series offers a variety of models tailored to diverse applications, including schools, hospitals, and office buildings.

One of the key features of the ERVe series is its advanced energy recovery technology. The ERVe utilizes a heat recovery wheel that efficiently transfers heat and moisture between the exhaust and incoming airstreams. This process significantly reduces heating and cooling loads on HVAC systems, promoting energy savings and improving overall system efficiency. By reclaiming energy that would otherwise be wasted, the ERVe ensures that buildings not only conform to energy codes but also contribute to sustainability goals.

The ERVe series is designed with versatility in mind. It offers multiple configurations, including vertical and horizontal orientations, which makes it adaptable to various installation environments. Additionally, the unit can be equipped with a range of options such as pre-filters, post-filters, and variable speed drive motors, allowing for customization based on specific application needs. This adaptability ensures that the ERVe can meet the specific air quality requirements of different spaces while maintaining optimal airflow.

Another significant characteristic of the ERVe series is its low noise operation. The design incorporates advanced acoustical features, including sound attenuators and insulated panels, which minimize sound transmission and enhance occupant comfort. As noise control becomes increasingly important in settings like educational institutions and healthcare facilities, the ERVe series excels in providing a peaceful indoor environment.

Moreover, the ERVe series is engineered with durability in mind. Constructed from high-quality materials, the units are built to withstand the rigors of continuous operation. The robust design not only extends the service life of the equipment but also reduces maintenance requirements, leading to lower overall operational costs.

In terms of control and monitoring, the ERVe series is compatible with various building management systems, allowing for integration into sophisticated HVAC controls. This feature enables real-time data tracking and optimization, enhancing the efficiency of indoor climate management.

Overall, the Greenheck Fan ERVe series represents a significant advancement in ventilation technology, combining energy efficiency, customizable features, low noise operation, and durability. These characteristics ensure that the ERVe is a reliable choice for modern commercial buildings striving for improved air quality and reduced energy consumption.