Graco 247707, 247706, 247444, 247574 Service, Troubleshooting, Problem Cause Solution

Page 13

Service

Service

Use only Genuine Graco Repair Parts.

Troubleshooting

See separate system component manuals for service instructions. For pump service see manual 312350. For vent valve service see manual 309099.

Problem

Cause

Solution

 

 

 

 

 

 

System does not build sufficient

Pump malfunction.

Refer to manual 312350.

pressure.

 

 

Pump turned off too soon.

Increase timer “pump on” setting.

 

 

 

Increase hydraulic flow rate to pump.

 

 

 

 

Solenoid malfunction.

Repair or replace solenoid.

 

 

 

 

Too low or no hydraulic supply.

Turn pressure up or supply on.

 

 

 

 

Vent valve seal failure.

Replace seal.

 

 

 

 

Vent valve needle/seat failure.

Replace needle and seat.

 

 

 

 

Reservoir out of grease.

Fill reservoir.

 

 

 

 

Broken or leaky supply/branch line.

Tighten connections and/or replace

 

 

line(s).

 

 

 

 

Injector failure.

Repair or replace injector.

 

 

 

 

Pressure in tank line too high due to

Remove tank line restrictions.

 

restrictions in tank line or plumbing

Use larger plumbing.

 

too small.

 

 

 

Lubricant dispensed from pressure

System pressure set too high.

Decrease hydraulic pressure to

relief valve.

 

pump.

 

 

 

Pump runs too fast.

Reservoir out of lubricant.

Fill reservoir.

 

 

 

 

Pump cavitation.

Install a follower plate.

 

 

 

 

Leak in distribution system.

Repair leak.

 

 

 

Lubricant coming out of breather.

Reservoir overfilled.

Drain lubricant until overflow stops.

 

 

 

Pump will not start.

No hydraulic supply.

Verify/check hydraulic supply.

 

 

 

 

Solenoid malfunction.

Replace solenoid.

 

 

 

 

No electrical supply to lubrication

Turn on electrical supply.

 

controller.

 

 

 

 

 

Lubrication controller malfunction.

Refer to controller manual 308950.

 

 

 

 

Pump malfunction.

Refer to pump manual 312350.

 

 

 

312349G

13

Image 13
Contents Single Line Parallel Automatic Lubrication Systems Important Safety InstructionsSingle Line Series Progressive Lubrication Systems ModelFire and Explosion Hazard Pressurized Equipment Hazard Pump Module Overview UnpackingPump Module Capabilities Pump Module OperationModels 247706 and 247707 only Pump Module AssemblyGrounding for non-mobile installation InstallationVent Valve Kit for Custom Tank Installation Pump ModuleHydraulic Control Module Hydraulic Control Module for Custom Tank InstallationKey Typical InstallationVent Valve Installation Kit Control Module Installation Kit Custom Tank Installation Operation Pressure Relief ProcedureStart-up Fill Reservoir ShutdownTroubleshooting ServiceProblem Cause Solution Parts Drawing See Parts List,Vent Valve Kit 2 Control Module Kit 4 For models 247706 and 247707 only Pressure Relief Kit 5Part No. Description Qty Parts ListTechnical Data Mounting Diagram Dimensions ModelDimensions Dimensions 312349G Graco Information Graco Standard Warranty