Stanley Black & Decker DS06 user manual Troubleshooting, Symptom Cause Solution

Page 20

TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.

When diagnosing faults in operation of the tool, always check that the hydraulic power source is supplying the cor- rect hydraulic flow and pressure to the tool as listed in the table. Use a flowmeter known to be accurate. Check the flow with the hydraulic oil temperature at least 80 °F/27 °C.

SYMPTOM

CAUSE

SOLUTION

Tool does not run.

Hydraulic power source not

Check power source for proper flow and

 

functioning correctly.

pressure (7–9 gpm 26–34 lpm at 2000

 

 

psi/140 bar.

 

Coupler or hoses blocked.

Remove obstruction.

 

Mechanical failure.

Have tool serviced by authorized dealer.

Tool runs backwards.

Pressure and return lines incorrectly

Correct hose connections. Motor shaft

 

connected.

rotates counterclockwise as viewed from

 

 

the end of the motor shaft.

Diamond saw cuts slow.

Insufficient fluid flow or too high

Check hydraulic supply. If hydraulic

 

back pressure or relief valve set too

supply is correct, have unit serviced by

 

low.

authorized dealer.

 

Back pressure too high.

Should not exceed 250 psi/17 bar at 9

 

 

gpm/34 lpm measured at the end of the

 

 

tools operating hoses.

 

Loss of diamond segment side

Replace chain.

 

clearance.

 

 

Chain segment dulled because of

Redress segmented by cutting in

 

continuous use in hard material or

abrasive material (i.e. concrete, building

 

rebar.

block, etc.). NOTE: This indicates that

 

 

the wrong chain is being used.

 

Wrong chain for application.

Scale down to a lower numbered chain.

 

Wired edged bar rails.

Dress rails square.

 

Hydraulic fluid mixed in water

Have tool serviced.

 

supply.

 

Excessive vibration and cuts

Segment(s) broken or missing.

Repair broken segment or replace chain.

rough.

 

 

Chain installed backwards.

Correct chain direction.

 

Loose chain tension.

Re-tension the chain.

 

Excessive feed force.

Reduce feed force.

Will not cut straight.

Accumulated saw bar wear and

Turn the saw bar over and dress rails

 

uneven chain segment profile wear.

square. Replace the saw bar and chain.

Loss of power.

Drive sprocket slipping on

Adjust and tighten Trantorque® adapter

 

Trantorque® adapter.

to 17 ft lb/23 Nm.

Trigger hard to press.

Pressure and return hose reversed.

Connect for proper flow direction. Motor

 

 

shaft must rotate clockwise.

 

Back-pressure too high.

Should not exceed 250 psi/17 bar @ 9

 

 

gpm/34 lpm measured at the end of the

 

 

tool’s operating hoses.

20 ► DS06 User Manual

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Contents DS06 Declaration of Conformity Weisbeck, AndyTable of Contents Safety Symbols Local Safety RegulationsSafety Precautions Safety Precautions Tool Stickers & Tags LwaHose Safety Tags Hose TypesHose Recommendations Tool to Hydraulic Circuit Hose RecommendationsHtma / Ehtma Requirements Htma / Ehtma RequirementsPRE-OPERTION Procedures OperationOperating Procedures Check Chain Segment WearUsing the Wall Walker Cold Weather OperationChain Tension Adjustment Maintenan & AdjustmentsGeneral Maintenance Tips Servicing the Chain Exposed Drive Link TangReplacing the Chain Breaker Punch Spinning RivetsNose Sprocket Disassembly and Assembly Forming a Rivet HeadFiling Rivets Tool Protection & Care Troubleshooting Symptom Cause SolutionDiamond Chain Applications Specifications AccessoriesDS06 Parts Illustration DS06 Parts List Part QTY DescriptionDS06 Parts List
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DS06 specifications

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